Tag Archives: planetary drive

China factory High Torque High Precision Helical Right Anglle Planetary Gearbox gearbox drive shaft

Product Description

Powerful high torque high precision helical right angel planetary gearbox

Components:

 


1. Gearbox Housing & Flange: Aluminum-alloy Die Casting ADC12
2. Gear set: Precision Planetary Gear Set
Ring Gears: 40Cr
Planetary Gears: 20CrMnTi, Surface Hardness HRC58~62, Inner Hardness HRC33~40
3. Input Configurations: Keyed Hollow Shaft with Motor Adaptor
4. Output Configurations: Keyed CHINAMFG Shaft Output
keyless Solid Shaft Output
5. Applicable Motors:
Servo Motors, Stepper Motors

Features:
1. AOKMAN high precision planetary gearboxes including a full series of inline(linear) and right angle precision planetary gearboxes
2. High precision, high dynamic, low backlash
3. Up to 3 optional backlash: Ultra Precision Backlash, High Precision Backlash, Standard Backlash
4. Superior performance for precision industrial automation and servo applications

 

series Stage Models Ratio Rated Torque Rated input Speed Max input Speed Backlash Efficiency
PPG(Linear) 1 PPG040 3,4,5,7,8,10 9N.m~423N.m 25,003,000,360,040,000,000 3600 ≤10 arcmin ≥97%
PPG060 4800
PPG080 6000
PPG120 8000
PPG160  
2 PPG040 12,15,20,25,30,35,40,50,70,100 9N.m~423N.m 25,003,000,360,040,000,000 3600, ≤15 arcmin ≥94%
PPG060 4800
PPG080 6000
PPG120 8000
PPG160  

1.More than 35 years experience in R&D and manufacturing, export gear motors & industrial gearboxes.
2. Standardization of the gearbox series
3. Strong design capability for large power & customized gearboxes.
4. High quality gearboxes and proven solutions provider.
5. Strict quality control process, stable quality.
6. Less than 2% of the quality complaints.
7. Modular design, short delivery time.
8. Quick response & professional services

AOKMAN was founded in 1982, which has more than 36 years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can offer the proper solution for uncountable applications. Our products are widely used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and various other types of machines with a strong presence in the international market.
AOKMAN has become a reliable supplier, able to supply high quality gearboxes.With 36 years experience, we assure you the utmost reliability and security for both product and services.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Industry
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Single-Step
Customization:
Available

|

Customized Request

presicion gearbox

Precision Gearboxes: High Accuracy Benefits

Precision gearboxes provide numerous benefits in industries that demand high accuracy and reliability:

1. Exceptional Precision: Precision gearboxes offer extremely accurate motion control, making them ideal for applications where even slight deviations can lead to errors or product defects.

2. Minimized Backlash: These gearboxes are designed to minimize backlash, ensuring that changes in motion direction are promptly and accurately transferred without any play or lost motion.

3. Consistent Repeatability: Precision gearboxes enable consistent and repeatable positioning, critical for tasks that require the same motion to be performed multiple times with high precision.

4. Reduced Vibration: High-quality construction and precise engineering reduce vibration during operation, ensuring accurate performance even in vibration-sensitive applications.

5. Optimized Gear Design: Precision gearboxes feature advanced gear designs that maximize efficiency and minimize wear, resulting in reliable and long-lasting operation.

6. High Gear Ratios: Many precision gearboxes offer high gear ratios, allowing for fine adjustments and precise control even at low speeds, crucial in industries like microscopy and optical systems.

7. High Torque Transmission: In applications requiring high torque and accuracy, precision gearboxes efficiently transmit torque while maintaining precise motion control.

8. Automation and Robotics: Industries like manufacturing, assembly, and warehousing benefit from the accurate motion control provided by precision gearboxes in robotics and automated systems.

9. Metrology and Instrumentation: Precision gearboxes are used in precision measurement devices, ensuring accurate readings in tools such as coordinate measuring machines and scientific instruments.

10. Aviation and Aerospace: The aerospace industry relies on precision gearboxes for accurate control of aircraft control surfaces, landing gear systems, and instrumentation.

11. Medical Technology: In medical equipment like robotic surgery systems and imaging devices, precision gearboxes ensure precise movement and reliable performance.

12. Scientific Research: Research instruments such as particle accelerators and telescopes utilize precision gearboxes to maintain accurate motion for data collection and analysis.

By offering high accuracy, repeatability, and reliability, precision gearboxes play a pivotal role in industries that demand uncompromising precision and performance.

China factory High Torque High Precision Helical Right Anglle Planetary Gearbox   gearbox drive shaft	China factory High Torque High Precision Helical Right Anglle Planetary Gearbox   gearbox drive shaft
editor by CX 2024-05-17

China Professional Low Price CE Certification Planetary Transmission Harmonic Drive Gear Reducer planetary gearbox

Product Description

Company Profile

Welcome to our Harmonic Gearbox Factory, where we specialize in the production of high-quality precision gear systems. With years of experience in the industry, we have established ourselves as a trusted manufacturer and supplier of harmonic reducers to various industries worldwide.

Our Factory Facilities:
Equipped with advanced machinery and cutting-edge technology, our factory boasts a spacious and well-organized production floor. We have invested heavily in automation and robotics to ensure efficient and precise manufacturing processes. Our team of skilled technicians and engineers work diligently to maintain the highest standards of product quality.

Product Range:
At our factory, we produce a comprehensive range of harmonic reducers that cater to diverse industrial needs. Our product portfolio includes both standard series and customized designs, offering a wide selection to our customers. From small-scale applications to heavy-duty machinery, our harmonic reducers provide excellent torque handling capabilities, smooth operations, and enhanced efficiency.

Quality Assurance:
We understand the importance of delivering reliable and durable products to our customers. Each stage of our manufacturing process adheres to strict quality control measures. We source premium-grade materials from reputable suppliers, conduct rigorous inspections during production, and perform thorough testing before dispatching our products. This commitment to quality ensures that our harmonic reducers meet or exceed international standards.

Research and Development:
Innovation is at the core of our factory’s operations. Our dedicated research and development team continuously strives to improve our products and develop new solutions to meet evolving industry demands. Through constant experimentation and collaboration with industry experts, we stay ahead of the curve and deliver cutting-edge harmonic reducers that optimize performance and reliability.

Customer Satisfaction:
At our factory, customer satisfaction is paramount. We prioritize clear communication, timely delivery, and responsive after-sales support. We work closely with our clients to understand their specific requirements and provide tailored solutions that address their unique needs. Our commitment to building long-term relationships has earned us a loyal customer base that relies on our harmonic reducers for their critical applications.

Environmental Responsibility:
We are dedicated to minimizing our environmental impact and promoting sustainable practices. Our factory adheres to strict waste management protocols, energy-saving measures, and eco-friendly manufacturing techniques. We continually strive to reduce our carbon footprint and contribute positively to the communities we operate in.

Conclusion:
If you are seeking superior-quality harmonic reducers for your industrial applications, our factory is your ideal partner. With a focus on precision, innovation, and customer satisfaction, we deliver reliable and efficient gear systems that enhance the performance of your machinery. Contact us today to discuss your requirements and experience the CHINAMFG of our harmonic reducers.

 

 

Our Advantages

High precision

A good percentage of harmonic gear reducer’s teeth are meshed at all times and are engaged at 2 zones 180 degrees apart. This means influences of tooth pitch errors and accumulated pitch errors on rotational accuracy are neutralized, which assures high positional and rotational accuracy.

Long service time
As a professional harmonic drive gearbox company and strain wave gear manufacturer in China, Hanzhen  harmonic drive reducers with superior harmonic drive efficiency and long service time.

Light weight and compact size
While being less the size of conventional gearing mechanisms and less the weight, the strain wave reducer provides the same levels of torque and speed reduction ratios as its conventional counterparts enabling machinery and equipment to be made smaller and lighter.

High speed reduction ratio
A harmonic gear reducer has high single-stage reduction ratios also known as harmonic drive gear ratio or harmonic drive ratio of 1/30-1/500. Three basic components along same axle without complex structures can provide high reduction ratios.

High torque capacity
Each tooth subjected to a negligible amount of force yet provides a high torque capacity because of the way the teeth come into contact with each other and because a good percentage of the teeth in the flex spline is engaged at all times.

Minimum vibration and quiet
Hanzhen harmonic drive reducers also operate with quiet and minimal vibration.

 

Product Parameters

14-50/52

Warranty 1 Year Return & Exchange
Life Span Over 15000 hrs
Customized Service Size & Solution 
Production Capacity 50000 Pieces / year

 

FAQ

Q: What should I provide when I choose gearbox/speed reducer?

A: The best way is to provide the motor drawing with parameter. Our engineer will check and recommend the most suitable gearbox model for your refer.
Or you can also provide below specification as well:
1) Type, model and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Quality and installed machine name
5) Input mode and input speed
6) Motor brand model or flange and motor shaft size

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery, Robot , Automation
Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Shunting
Gear Shape: Cylindrical Gear
Step: Single-Step
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

presicion gearbox

Precision Gearboxes: Accurate Motion Control

Precision gearboxes play a crucial role in achieving accurate motion control in a wide range of applications. Their contribution includes:

1. Reduced Backlash: Precision gearboxes are engineered to minimize backlash, the play between gear teeth. This reduction ensures that motion changes are precisely translated without delay or lost motion.

2. High Gear Ratios: These gearboxes often feature high gear ratios, allowing for fine adjustments and precise control over the movement, even in applications requiring substantial torque.

3. Minimal Vibration: Precision gearboxes are designed to minimize vibration during operation. This feature is crucial in applications where vibration can affect accuracy, such as robotics and precision machining.

4. Consistent Speed: In applications requiring consistent speed, such as conveyor systems, precision gearboxes ensure uniform motion, preventing speed variations that can lead to inaccuracies.

5. Repeatable Positioning: Precision gearboxes enable repeatable and accurate positioning. This is essential for tasks like CNC machining, where components need to be precisely placed for machining operations.

6. Smooth Operation: With optimized gear designs and high-quality manufacturing, precision gearboxes provide smooth and steady motion, crucial for tasks like camera movement in cinematography.

7. Customizable Configurations: Precision gearboxes can be customized to match specific requirements, allowing engineers to choose the appropriate gear ratios, sizes, and features for precise motion control.

8. Automation and Robotics: Precision gearboxes are fundamental in automation and robotics, ensuring accurate and controlled movement for tasks such as pick-and-place operations and assembly.

9. Machine Tools: In machine tools like lathes and mills, precision gearboxes drive the motion of cutting tools, enabling precise shaping and machining of workpieces.

10. Medical Equipment: Precision gearboxes are used in medical devices such as surgical robots and diagnostic equipment, where accurate motion is critical for procedures and measurements.

By offering precise control over motion, minimizing inaccuracies, and enabling consistent performance, precision gearboxes contribute significantly to accurate motion control in diverse industrial and technological applications.

China Professional Low Price CE Certification Planetary Transmission Harmonic Drive Gear Reducer   planetary gearbox	China Professional Low Price CE Certification Planetary Transmission Harmonic Drive Gear Reducer   planetary gearbox
editor by CX 2024-04-30

China Custom Precision 16mm Planetary Gearbox with 12-24V Electric Motor gearbox drive shaft

Product Description

We are a factory specialized in metal parts hardware & metal gear motor.
We services with ODM/OEM gearbox design and development , gearmotors manufacture.
A planetary gearbox is a gearbox with the input shaft and output shaft aligned it offers high torque transmission with good stiffness and low noise , in a more compact foot print than other gearbox types . It can supply a lot of speed reduction and torque in a small package with the fixed axis .
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .
Description:
Product Name : 8mm , 12mm Speed reducer / Gearmotor / planetary gearbox with brushed / brushless motors
Gearbox Type: Planetary
Material: Metal
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1 , 150:1…  optional
Gearbox diameter : 6mm , 10mm , 12mm , 16mm , 22mm , 24mm , 32mm , 38mm , 42mm ……
3V ,9V , 12V ,24V available .

Planetary Gearbox advantages:

  1. Provides high torque at slow speeds .
  2. The shafts are made up of hardened and tempered alloy steel .
  3. Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel .
  4. Low noise levels.
  5. Good quality taper roller bearings for input and output shafts .High efficiency .
  6. Increased repeatability . Its  Its greater speed radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads provide a perfect repeatability.
  7. Perfect precision: Most rotating angular stability improves the accuracy and reliability of the movement.
  8. Lower noise level because there is more surface contact. Rolling is much softer and jumps are virtually nonexistent.
  9. Greater durability: Due to its torsional rigidity and better rolling. To improve this feature, your bearings help reduce the losses that would occur by rubbing the shaft on the box directly. Thus, greater efficiency of the gear and a much smoother operation is achieved.
  10. Increased torque transmission: With more teeth in contact, the mechanism is able to transmit and withstand more torque. In addition, it does it in a more uniform manner.
  11. Very good levels of efficiency: Planetary reducers offer greater efficiency and thanks to its design and internal layout losses are minimized during their work. In fact, today, this type of drive mechanisms are those that offer greater efficiency.
  12. Maximum versatility: Its mechanism is contained in a cylindrical gearbox, which can be installed in almost any space.

PM process for custom metal planetary gearbox , geared motors .
The P/M process is an economical, environmentally clean, high production method for making parts exactly to or close to final dimensions.  With little or no machining operations required.
At present, parts with a complicated shape, tight-dimensional tolerances, controlled density and properties can be manufactured by powder metallurgy methods. A technological process of powder metallurgy ensures high flexibility in the selection of physiochemical properties and other requirements, including:

  1. Production of structural parts with complex shapes .
  2. Controlled porosity .
  3. High mechanical strength and resistance to vibrations .
  4. Controlled properties.
  5. High mechanical strength and resistance to vibrations.
  6. High manufacturing precision and good surface quality
  7. Large number of production series .
  8. Good tolerances .

Geared Motor Application:
conditioning damper actuator,retractable rearview mirror,Car tail gate electric putter,car water pump,car antenna, door lock actuator, electric drill,monitor,  window curtain,coffee machine, tooth brush,sewing machines.

Application:
 car antenna,Car tail gate electric putter,car water pump, door lock actuator, automatic cruise control, window curtain,  vacuum cleaner, camera,  electric shaver, sewing machines.

Custom metal parts

 

Workshop

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Double-Step
Samples:
US$ 2/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

presicion gearbox

Industries and Machinery Using Precision Gearboxes

Precision gearboxes find applications in various industries that require accurate and reliable motion control:

1. Robotics and Automation: Precision gearboxes are essential for precise movement and positioning in robotic arms and automated systems.

2. Aerospace and Aviation: These industries demand high precision for flight control systems, landing gear mechanisms, and satellite deployment systems.

3. Medical Equipment: Precision gearboxes are used in medical imaging devices, robotic surgery systems, and other precision medical equipment.

4. Manufacturing: Industries such as CNC machining, 3D printing, and injection molding rely on precision gearboxes for accurate motion control and repeatability.

5. Semiconductor Manufacturing: Precision gearboxes are crucial in semiconductor fabrication equipment for accurate wafer positioning and manipulation.

6. Optics and Photonics: Precision gearboxes are used in devices like telescopes, laser systems, and optical positioning equipment.

7. Packaging and Labeling: These industries use precision gearboxes for accurate and consistent packaging and labeling processes.

8. Textile Machinery: Precision gearboxes ensure precise control in textile machines for weaving, knitting, and embroidery.

9. Printing and Paper Handling: Precision gearboxes contribute to accurate paper feeding and registration in printing and paper handling machines.

10. Automotive Manufacturing: Precision gearboxes are used in automated assembly lines for accurate component positioning and handling.

11. Oil and Gas Equipment: These industries require precision gearboxes for accurate valve control, drilling equipment, and positioning systems.

12. Renewable Energy: Precision gearboxes are used in solar tracking systems and wind turbine pitch control mechanisms.

These industries and many more benefit from the use of precision gearboxes to achieve the highest levels of accuracy, repeatability, and reliability in their machinery and equipment.

China Custom Precision 16mm Planetary Gearbox with 12-24V Electric Motor   gearbox drive shaft	China Custom Precision 16mm Planetary Gearbox with 12-24V Electric Motor   gearbox drive shaft
editor by CX 2024-04-12

China Standard High Precision Harmonic Drive Strain Wave Gear Robot Gearbox planetary gearbox

Product Description

Product Description:

1. Flexspline is a hollow flanging standard cylinder structure.

2. The structure of the whole item is compact. The input shaft is directly matched with the inner hole of the wave generator. They are connected by a flat key slot.

3. The connecting way is circular spline fixed and flexible output, Or it can also be used that flexible fixed and circular spline output.

Advantages:

1. High precision, high torque

2. Dedicated technical personnel can be on-the-go to provide design solutions

3. Factory direct sales fine workmanship durable quality assurance

4. Product quality issues have a one-year warranty time, can be returned for replacement or repair

Company profile:

 

HangZhou CHINAMFG Technology Co., Ltd. established in 2014, is committed to the R & D plant of high-precision transmission components. At present, the annual production capacity can reach 45000 sets of harmonic reducers. We firmly believe in quality first. All links from raw materials to finished products are strictly supervised and controlled, which provides a CHINAMFG foundation for product quality. Our products are sold all over the country and abroad.

The harmonic reducer and other high-precision transmission components were independently developed by the company. Our company spends 20% of its sales every year on the research and development of new technologies in the industry. There are 5 people in R & D.

Our advantage is as below:

1.7 years of marketing experience

2. 5-person R & D team to provide you with technical support

3. It is sold at home and abroad and exported to Turkey and Ireland

4. The product quality is guaranteed with a one-year warranty

5. Products can be customized

Strength factory:

Our plant has an entire campus The number of workshops is around 300 Whether it’s from the production of raw materials and the procurement of raw materials to the inspection of finished products, we’re doing it ourselves. There is a complete production system

HCS-I Parameter:

Model Speed ratio Enter the rated torque at 2000r/min Allowed CHINAMFG torque at start stop The allowable maximum of the average load torque Maximum torque is allowed in an instant Allow the maximum speed to be entered Average input speed is allowed Back gap design life
NM kgfm NM kgfm NM kgfm NM kgfm r / min r / min Arc sec Hour
11 80 3.8 0.4 8.5 0.9 6.8 0.7 19.1 1.9 8000 3000 ≤30 10000
100 4.1 0.4 8.9 0.9 7.2 0.7 20 2
14 50 6.2 0.6 20.7 2.1 7.9 0.7 40.3 4.1 7000 3000 ≤30 15000
80 9 0.9 27 2.7 12.7 1.3 54.1 5.5
100 9 0.9 32 3.3 12.7 1.3 62.1 6.3
17 50 18.4 1.9 39 4 29.9 3 80.5 8.2 6500 3000 ≤30 15000
80 25.3 2.6 49.5 5 31 3.2 100.1 10.2
100 27.6 2.8 62 6.3 45 4.6 124.2 12.7
20 50 28.8 2.9 64.4 6.6 39 4 112.7 11.5 5600 3000 ≤30 15000
80 39.1 4 85 8.8 54 5.5 146.1 14.9
100 46 4.7 94.3 9.6 56 5.8 169.1 17.2
120 46 4.7 100 10.2 56 5.8 169.1 17.2
160 46 4.7 112 10.9 56 5.8 169.1 17.2
25 50 44.9 4.6 113 11.5 63 6.5 213.9 21.8 4800 3000 ≤30 15000
80 72.5 7.4 158 16.1 100 10.2 293.3 29.9
100 77.1 7.9 181 18.4 124 12.7 326.6 33.3
120 77.1 7.9 192 19.6 124 12.7 349.6 35.6
32 50 87.4 8.9 248 25.3 124 12.7 439 44.8 4000 3000 ≤30 15000
80 135.7 13.8 350 35.6 192 19.6 653 66.6
100 157.6 16.1 383 39.1 248 25.3 744 75.9
120 157.6 16.1 406 41.4 248 25.3 789 80.5

HCG Parameter:

Model Speed ratio Enter the rated torque at 2000r/min Allowed CHINAMFG torque at start stop The allowable maximum of the average load torque Maximum torque is allowed in an instant Allow the maximum speed to be entered Average input speed is allowed Back gap design life
NM kgfm NM kgfm NM kgfm NM kgfm r / min r / min Arc sec Hour
11 80 3.8 0.4 8.5 0.9 6.8 0.7 19.1 1.9 8000 3000 ≤20 10000
100 4.1 0.4 8.9 0.9 7.2 0.7 20 2
14 50 7 0.7 23 2.3 9 0.9 46 4.7 10000 6500 ≤20 15000
80 10 1 30 3.1 14 1.4 61 6.2
100 10 1 36 3.7 14 1.4 70 7.2
17 50 21 2.1 44 4.5 34 3.4 91 9 7500 5600 ≤20 20000
80 29 2.9 56 5.7 35 3.6 113 12
100 31 3.2 70 7.2 51 5.2 143 15
20 50 33 3.3 73 7.4 44 4.5 127 13 7000 4800 ≤20 2000
80 44 4.5 96 9.8 61 6.2 165 17
100 52 5.3 107 10.9 64 6.5 191 20
120 52 5.3 113 11.5 64 6.5 191 20
160 52 5.3 120 12.2 64 6.5 191 20
25 50 51 5.2 127 13 72 7.3 242 25 5600 4000 ≤20 2000
80 82 8.4 178 18 113 12 332 34
100 87 8.9 204 21 140 14 369 38
120 87 8.9 217 22 140 14 395 40
32 50 99 10 281 29 140 14 497 51 5600 3000 ≤20 2000
80 153 16 395 40 217 22 738 75
100 178 18 433 44 281 29 841 86
120 178 18 459 47 281 29 892 91

Exhibitions:
Application case:

FQA:
Q: What should I provide when I choose a gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameters. Our engineer will check and recommend the most suitable gearbox model for your reference.
Or you can also provide the below specification as well:
1) Type, model, and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Quality and installed machine name
5) Input mode and input speed
6) Motor brand model or flange and motor shaft size

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Car
Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Single-Step
Customization:
Available

|

Customized Request

presicion gearbox

Handling Variations in Gear Tooth Profile and Backlash in Precision Gearboxes

Precision gearboxes are designed and manufactured to minimize variations in gear tooth profile and backlash, ensuring accurate and reliable motion control:

Gear Tooth Profile: Precision gearboxes are manufactured using advanced machining techniques and quality control processes. Computer-controlled machining ensures precise gear tooth profiles that match the intended design. Modern manufacturing methods help minimize deviations and irregularities in tooth profiles, resulting in smoother meshing between gears and reduced noise.

Backlash Reduction: Backlash refers to the slight clearance between gear teeth when they mesh. In precision gearboxes, backlash is minimized through tight manufacturing tolerances and design optimization. Engineers use techniques such as preloading and fine adjustments to ensure minimal or controlled backlash. This enhances the accuracy of motion control and reduces the chances of positioning errors.

Precision gearboxes also incorporate features like anti-backlash gears, precision bearings, and high-quality lubrication to further reduce the impact of variations in gear tooth profile and backlash.

Overall, precision gearboxes are designed to provide consistent and accurate motion control, even in applications where tight tolerances are crucial.

China Standard High Precision Harmonic Drive Strain Wave Gear Robot Gearbox   planetary gearbox	China Standard High Precision Harmonic Drive Strain Wave Gear Robot Gearbox   planetary gearbox
editor by CX 2024-03-27

China Professional Foot Mounted High Torque Inline Precision Planetary Gear Reducer Gearbox gearbox drive shaft

Product Description

PROFESSIONAL MANUFACTURE
— SINCE 1995

Foot Mounted High Torque Inline Precision planetary gear reducer gearbox

Chinese electric motor speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light

industry,environmental protection, paper making, printing, lifting transport, food industry and so on.

Main Series Product: R series helical gear motor reducer, K series spiral bevel gear reducer, NGW, P series planetary gear reducer, H B series helical gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gearbox reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloidal speed reducer, etc. Meanwhile, map sample processing business can be undertaken.

Product Description

 

Adopts modular design, which can be changed and combined according to customer requirements;

Adopts involute planetary gear transmission, uses internal and external meshing and power splitting;

The gears are all treated by carburizing and quenching to obtain a high-hard wear-resistant surface.

After heat treatment, the gears are all ground, which reduces noise and improves the efficiency and service life of the whole machine.

Light weight, small volume, large transmission ratio range, high efficiency, stable operation, low noise and strong adaptability.

Product Parameters

 

Size

Type

Transmission Ratio

Type

Transmission Ratio

 

 

9/10/11/12/13/14/
15/16/17/18/19/20
/21/22/23/24/25/26
/27/28/29/30/31/
32/33/34

P2NA/P2NB/
P2NC/P2ND

25/28/31.5/40

P3NA/P3NB/P3NC/P3ND

140/160/180/
200/225/250/280

N=Coaxial

S=Helical gear

L=Bevel gear

K=Bevel-helical A=Hollow shaft with shrink disc

B=Solid shaft with parallel key

C=Hollow shaft with involute splines

D=Solid shaft with involute splines

P2SA/P2SB/
P2SC/P2SD

45/50/56/63
/71/80/90/100/
112/125

P3SA/P3SB/P3SC/P3SD

280/315/355/400
/450/500/560/630/
710/800/900

P2LA/P2LB/
P2LC/P2LD

31.5/40/45/50
/56/63/71/80
/90/100

P3KA/P3KB/P3KC/P3KD

560-4000

P2KA/P2KB/
P2KC/P2KD

112/125/140/160/
180/200/
225/250/320/360/
400/450/500/560

 

Model selection for washing machine Gear Box Transmission:
Closely using the ideal reduction ratio.
Reduction ratio = servo motor speed / reducer output shaft speed
Torque calculation: Torque calculation is very important for the life of reducer, and pay attention to whether the maximum torque value (TP) of acceleration exceeds the maximum load torque of the reducer.
The applicable power is usually the applicable power of the servo models on the market, the applicability of the reducer is very high, the working coefficient can be maintained above 1.2, but the choice can also be based on their own needs to decide. industrial helical gearbox. 

Detailed Photos

Chinese Speed Reducer/industrial helical gearbox is a mechanical transmission in many fields of the national economy. The product categories covered by the industry include all kinds of gear reducer, planetary gear reducer and worm reducer, as well as various special transmission devices such as speed increasing device, speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy, nonferrous metals, coal, building materials, ships, water conservancy, electricity, construction machinery and petrochemical industries.

In all fields of national economy and national defense industry, gearbox products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, petroleum machinery and other industries have strong demand of Reducer products.

 

Packaging & Shipping

 

Application

 

Driven machines
Waste water treatment Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps Dredgers Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears
Chemical industry Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges Metal working mills plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CHINAMFG mills
Metal working mills Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives Conveyors Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears
Frequency converters Reciprocating compressors
Cranes Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes Cooling towers Cooling tower fans, blowers axial and radial
Cane sugar production Cane knives, cane mills Beet sugar production Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter
Paper machines Pulper drives Cableways Material ropeways, continuous ropeway
Cement industry Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers    

Company Profile

 

Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.
Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CHINAMFG South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions.
With rich export experience, high quality products, competitive prices, good service and in-time delivery, we certain that we can meet all of your requirement and exceed your expectations. Our feature is bright with new cooperative relationships with companies from all over the world. We look CHINAMFG to speaking with you to future discuss how we can be of service to you.

FAQ

1. Who are we?
We are the Factory, with over 25 years of production experience, based in ZheJiang , China, start from 1995,sell to Domestic Market(50.00%),Mid East(10.00%),Southeast Asia(10.00%),Western Europe(5.00%),South America(5.00%),Eastern Europe(5.00%),Eastern Asia(5.00%),North America(3.00%),Africa(2.00%),Southern Europe(2.00%),South Asia(2.00%),Central America(1.00%).

2. Can you customize according to our requirements?
Yes, we can design nonstandard products according to customer’s drawing and sample.

3.What can you buy from us?
speed reducer,gearbox,gear motor,pump,crusher

4. Why should you buy from us not from other suppliers?
Founded in 1995, with over 20 years of production experience and credibility. With professional engineer team, advanced technology production and skilled workers.Specialized in the production of reducer. Map sample processing business can be undertaken.

5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Manufacturing Plant
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Samples:
US$ 1000/Piece
1 Piece(Min.Order)

|

Order Sample

Roller Press Gear Reducer Planetary Gearbox
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

presicion gearbox

Precision Gearboxes: High Accuracy Benefits

Precision gearboxes provide numerous benefits in industries that demand high accuracy and reliability:

1. Exceptional Precision: Precision gearboxes offer extremely accurate motion control, making them ideal for applications where even slight deviations can lead to errors or product defects.

2. Minimized Backlash: These gearboxes are designed to minimize backlash, ensuring that changes in motion direction are promptly and accurately transferred without any play or lost motion.

3. Consistent Repeatability: Precision gearboxes enable consistent and repeatable positioning, critical for tasks that require the same motion to be performed multiple times with high precision.

4. Reduced Vibration: High-quality construction and precise engineering reduce vibration during operation, ensuring accurate performance even in vibration-sensitive applications.

5. Optimized Gear Design: Precision gearboxes feature advanced gear designs that maximize efficiency and minimize wear, resulting in reliable and long-lasting operation.

6. High Gear Ratios: Many precision gearboxes offer high gear ratios, allowing for fine adjustments and precise control even at low speeds, crucial in industries like microscopy and optical systems.

7. High Torque Transmission: In applications requiring high torque and accuracy, precision gearboxes efficiently transmit torque while maintaining precise motion control.

8. Automation and Robotics: Industries like manufacturing, assembly, and warehousing benefit from the accurate motion control provided by precision gearboxes in robotics and automated systems.

9. Metrology and Instrumentation: Precision gearboxes are used in precision measurement devices, ensuring accurate readings in tools such as coordinate measuring machines and scientific instruments.

10. Aviation and Aerospace: The aerospace industry relies on precision gearboxes for accurate control of aircraft control surfaces, landing gear systems, and instrumentation.

11. Medical Technology: In medical equipment like robotic surgery systems and imaging devices, precision gearboxes ensure precise movement and reliable performance.

12. Scientific Research: Research instruments such as particle accelerators and telescopes utilize precision gearboxes to maintain accurate motion for data collection and analysis.

By offering high accuracy, repeatability, and reliability, precision gearboxes play a pivotal role in industries that demand uncompromising precision and performance.

China Professional Foot Mounted High Torque Inline Precision Planetary Gear Reducer Gearbox   gearbox drive shaft	China Professional Foot Mounted High Torque Inline Precision Planetary Gear Reducer Gearbox   gearbox drive shaft
editor by CX 2024-03-01

China OEM Aerospace-Approved High Precision Planetary Gearbox for Satellite Cameras gearbox drive shaft

Product Description

 
 

Product Description

Product Parameters

Parameters Unit Level Reduction Ratio Flange Size Specification
070 090 115 155 205 235
Rated output torque T2n N.m 1 3 55 130 208 342 588 1140
4 50 140 290 542 1050 1700
5 60 160 330 650 1200 2000
7 35 140 300 550 1100 1800
8 35 120 260 500 1000 1600
10 23 48 140 370 520 1220
2 12 55 130 208 342 588 1140
15 55 130 208 342 588 1140
20 50 140 290 542 1050 1700
25 60 160 330 650 1200 2000
28 60 160 330 650 1200 2000
30 60 160 330 650 1200 2000
35 60 160 330 650 1200 2000
40 60 160 330 650 1200 2000
50 60 160 330 650 1200 2000
70 35 140 310 550 1100 1800
100 23 48 140 370 520 1220
3 120 60 160 330 650 1200 2000
150 60 160 330 650 1200 2000
200 60 160 330 650 1200 2000
250 60 160 330 650 1200 2000
280 60 160 330 650 1200 2000
350 60 160 330 650 1200 2000
400 60 160 330 650 1200 2000
500 60 160 330 650 1200 2000
700 35 140 310 550 1100 1800
1000 23 48 140 370 520 1220
Maximum output torque T2b N.m 1,2,3 3~1000 3Times of Rated Output Torque
Rated input speed N1n rpm 1,2,3 3~1000 5000 3000 3000 3000 3000 2000
Maximum input speed N1b rpm 1,2,3 3~1000 10000 6000 6000 6000 6000 4000
Ultra Precision Backlash PS arcmin 1 3~10 ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
arcmin 2 12~100 ≤2 ≤2 ≤2 ≤2 ≤2 ≤2
arcmin 3 120~1000 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
High Precision Backlash P0 arcmin 1 3~10 ≤2 ≤2 ≤2 ≤2 ≤2 ≤2
arcmin 2 12~100 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
arcmin 3 120~1000 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Precision Backlash P1 arcmin 1 3~10 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
arcmin 2 12~100 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
arcmin 3 12~1000 ≤9 ≤9 ≤9 ≤9 ≤9 ≤9
Standard Backlash P2 arcmin 1 3~10 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
arcmin 2 12~100 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
arcmin 3 120~1000 ≤11 ≤11 ≤11 ≤11 ≤11 ≤11
Torsional Rigidity Nm/arcmin 1,2,3 3~1000 3.5 10.5 20 39 115 180
Allowable radial force F2rb2 N 1,2,3 3~1000 1100 2200 5571 7610 10900 24000
Allowable axial force F2ab2 N 1,2,3 3~1000 630 1230 2550 3780 5875 11200
Moment of Inertia J1 kg.cm2 1 3~10 0.2 1.2 2 7.2 25 65
  2 12~100 0.08 0.18 0.7 1.7 7.9 14
  3 120~1000 0.03 0.01 0.04 0.09 0.21 0.82
Service Life hr 1,2,3 3~1000 20000
Efficiency η % 1 3~10 97%
2 12~100 94%
3 120~1000 91%
Noise Level dB 1,2,3 3~1000 ≤58 ≤60 ≤63 ≤65 ≤67 ≤70
Operating Temperature ºC 1,2,3 3~1000 -10~+90
Protection Class IP 1,2,3 3~1000 IP65
Weights kg 1 3~10 1.3 3.7 7.8 14.5 29 48
2 12~100 1.9 4.1 9 17.5 33 60
3 120~1000 2.3 4.8 12 22 37 72

FAQ

Q: How to select a gearbox?

A: Firstly, determine the torque and speed requirements for your application. Consider the load characteristics, operating environment, and duty cycle. Then, choose the appropriate gearbox type, such as planetary, worm, or helical, based on the specific needs of your system. Ensure compatibility with the motor and other mechanical components in your setup. Lastly, consider factors like efficiency, backlash, and size to make an informed selection.

Q: What type of motor can be paired with a gearbox?

A: Gearboxes can be paired with various types of motors, including servo motors, stepper motors, and brushed or brushless DC motors. The choice depends on the specific application requirements, such as speed, torque, and precision. Ensure compatibility between the gearbox and motor specifications for seamless integration.

Q: Does a gearbox require maintenance, and how is it maintained?

A: Gearboxes typically require minimal maintenance. Regularly check for signs of wear, lubricate as per the manufacturer’s recommendations, and replace lubricants at specified intervals. Performing routine inspections can help identify issues early and extend the lifespan of the gearbox.

Q: What is the lifespan of a gearbox?

A: The lifespan of a gearbox depends on factors such as load conditions, operating environment, and maintenance practices. A well-maintained gearbox can last for several years. Regularly monitor its condition and address any issues promptly to ensure a longer operational life.

Q: What is the slowest speed a gearbox can achieve?

A: Gearboxes are capable of achieving very slow speeds, depending on their design and gear ratio. Some gearboxes are specifically designed for low-speed applications, and the choice should align with the specific speed requirements of your system.

Q: What is the maximum reduction ratio of a gearbox?

A: The maximum reduction ratio of a gearbox depends on its design and configuration. Gearboxes can achieve various reduction ratios, and it’s important to choose 1 that meets the torque and speed requirements of your application. Consult the gearbox specifications or contact the manufacturer for detailed information on available reduction ratios.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Machinery, Agricultural Machinery, Gearbox
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Three-Step
Customization:
Available

|

Customized Request

presicion gearbox

Types of Precision Gearboxes and Their Functions

Precision gearboxes come in various types, each designed to fulfill specific functions in industries requiring high accuracy and reliability:

1. Planetary Gearboxes: Also known as epicyclic gearboxes, they provide high torque density, compactness, and exceptional precision. They are commonly used in robotics, automation, and aerospace applications.

2. Spur Gearboxes: Spur gears provide simplicity and high efficiency but are mainly used for lower torque applications. They find applications in industries like printing, packaging, and textile machinery.

3. Bevel Gearboxes: Bevel gears transmit power between intersecting shafts and are commonly used in applications with changing motion directions, such as in machine tools and conveyor systems.

4. Worm Gearboxes: Worm gears offer high gear reduction ratios and are known for their self-locking feature. They are used in applications where back driving needs to be prevented, like lifting mechanisms.

5. Helical Gearboxes: Helical gears provide smoother and quieter operation compared to spur gears. They are widely used in precision machinery, robotics, and medical equipment.

6. Planetary Helical Gearboxes: These combine the advantages of planetary and helical gear designs, offering high precision, compactness, and efficiency. They are utilized in industries requiring high precision and torque transmission.

7. Right Angle Gearboxes: Right angle gearboxes, also known as 90-degree gearboxes, change the direction of motion by 90 degrees. They are used in applications where space is limited, such as conveyors and machine tools.

8. Orthogonal Gearboxes: These gearboxes transmit power between non-intersecting shafts at a fixed angle. They are used in applications where shafts are positioned at a specific angle to each other.

9. Coaxial Gearboxes: Coaxial gearboxes have input and output shafts that are in line with each other. They are used in applications where space is limited and straight-line power transmission is required.

10. High Precision Gearboxes: These gearboxes are specially designed for applications requiring extremely high precision, such as in semiconductor manufacturing and metrology equipment.

Each type of precision gearbox offers unique features and advantages, catering to the specific needs of industries that demand high accuracy and reliable motion control.

China OEM Aerospace-Approved High Precision Planetary Gearbox for Satellite Cameras   gearbox drive shaft	China OEM Aerospace-Approved High Precision Planetary Gearbox for Satellite Cameras   gearbox drive shaft
editor by CX 2024-02-29

China Professional Precision Cycloidal Cyclo Planetary Gear Motor Drive CZPT Reducer Gearbox with Best Sales

Product Description

                              SC Transmission Cycloidal gearbox Cyclo Drivecyc lo gear box drive motor speed reducer gearboxes planetary CHINAMFG power industrial transmission best price manufacture Cycloidal gearbox

Product Description

 

Cyclo Drive are unsurpassed where drive technology is concerned.  The Cyclo drive is superior to traditional gear mechanisms, since it only operates with rolling force and is not exposed to shear forces.  By comparison with gears with contact loads, Cyclo drives are more resistant and can absorb extreme shock loads by means of uniform load distribution over the power transmitting components.  Cyclo drives and Cyclo drive geared motors are characterized by their reliability, long service life and outstanding efficiency, even under difficult conditions.

Applications:Conveyor systems,Food and sugar industry,Mixers and agitators,Metalworking machines,Water treatment plants,Recycling plants,Poultry Processing Equipment,Sawmills and woodworking machines,Rolling mills,Construction machinery,Paper industry

Cycloidal Reducer 
Power range:0.12-90KW
Transmission ration range:7-650000
Output torque(Kn.m):top to 30
 

Product Parameters

 

 

Company Profile

FAQ

 

Shipping

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Gear Shape: Bevel Gear
Step: Single-Step
Type: Worm Reducer
Output Torque: Top to 30 Kn.M
Mount Position: Horizontal/Vertical
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

presicion gearbox

Precision Gearboxes: Accurate Motion Control

Precision gearboxes play a crucial role in achieving accurate motion control in a wide range of applications. Their contribution includes:

1. Reduced Backlash: Precision gearboxes are engineered to minimize backlash, the play between gear teeth. This reduction ensures that motion changes are precisely translated without delay or lost motion.

2. High Gear Ratios: These gearboxes often feature high gear ratios, allowing for fine adjustments and precise control over the movement, even in applications requiring substantial torque.

3. Minimal Vibration: Precision gearboxes are designed to minimize vibration during operation. This feature is crucial in applications where vibration can affect accuracy, such as robotics and precision machining.

4. Consistent Speed: In applications requiring consistent speed, such as conveyor systems, precision gearboxes ensure uniform motion, preventing speed variations that can lead to inaccuracies.

5. Repeatable Positioning: Precision gearboxes enable repeatable and accurate positioning. This is essential for tasks like CNC machining, where components need to be precisely placed for machining operations.

6. Smooth Operation: With optimized gear designs and high-quality manufacturing, precision gearboxes provide smooth and steady motion, crucial for tasks like camera movement in cinematography.

7. Customizable Configurations: Precision gearboxes can be customized to match specific requirements, allowing engineers to choose the appropriate gear ratios, sizes, and features for precise motion control.

8. Automation and Robotics: Precision gearboxes are fundamental in automation and robotics, ensuring accurate and controlled movement for tasks such as pick-and-place operations and assembly.

9. Machine Tools: In machine tools like lathes and mills, precision gearboxes drive the motion of cutting tools, enabling precise shaping and machining of workpieces.

10. Medical Equipment: Precision gearboxes are used in medical devices such as surgical robots and diagnostic equipment, where accurate motion is critical for procedures and measurements.

By offering precise control over motion, minimizing inaccuracies, and enabling consistent performance, precision gearboxes contribute significantly to accurate motion control in diverse industrial and technological applications.

China Professional Precision Cycloidal Cyclo Planetary Gear Motor Drive CZPT Reducer Gearbox   with Best Sales China Professional Precision Cycloidal Cyclo Planetary Gear Motor Drive CZPT Reducer Gearbox   with Best Sales
editor by CX 2024-02-16

China Professional Re50040uucc0p5 Crossed Roller Bearing High Torque Robot Joint Precision Low Backlash Harmonic Drive Gearbox Harmonic Drive planetary gearbox

Product Description

Name Crossed roller bearing
Seires RE Series
Brand MONTON
Model RE50040UUCC0P5
d 500mm
D 600mm
H 40mm
Roller pitch circle dp 548.8mm
Chamfer 3.5mm
Ring Material Gcr15/ Carbon Steel
Cage Material Nylon cage/Full compeletment
dynamic load  C 239kN
static load Co 607kN
Dh 572
Sealed seals/open type both acceptable
Weight 2.6KG
Bearing Arrangement Radial/Axial direction
Design Structure Cylindrical roller
Precision P5/P4/P2
Quality standard ISO9001: 2000/SGS
Package single Wooden case
Original HangZhou
Service OEM
Delivery date Accord to order qty, usually 5-35 days
Application Precision rotary inHangZhou tables for machine tools, vertical and horizontal boring machines, vertical grinding machines, rotary surface grinding machines, large gear hobbing machines, gun and radar turntables, large radio and optical telescopes, rotating cameras, steering pivots and continuous casting machines, highly restricted CHINAMFG microscope tables, rod center support shafts, rotating bogies, welding brackets, rotary assembly fixtures, industrial robots, precision rotary workbenches Medical devices, measuring instruments, IC manufacturing devices

Crossed Roller Bearing introduction
Features of the Crossed Roller Ring
Structure and Features

With the Cross-Roller Ring, cylindrical rollers are arranged with each roller perpendicular to the adjacent roller, in a 90° V groove, separated from each other by a spacer retainer. This design allows just 1 bearing to receive loads in all directions including radial, axial and moment loads. Since the Cross-Roller Ring achieves high rigidity despite the minimum possible dimensions of the inner and outer rings, it is optimal for applications such as joints and swiveling units of industrial robots, swiveling tables of machining centers, rotary units of manipulators, precision rotary tables, medical equipment, measuring instruments and IC manufacturing machines.
 

Types of the Cross-Roller Ring

Types and Features

Model RU (Integrated Inner/Outer Ring Type) 

Since holes are drilled for mounting, the need for a presser fl CHINAMFG and a housing is eliminated. Also, owing to the integrated inner/outer ring type stryucture with washer, there is almost no effect from installation on performance, allowing stable rotational accuracy and torque to be obtained. Can be used for both outer and inner ring rotation.

Model RB (Separable Outer Ring Type for Inner Ring Rotation)

Cross-Roller Ring basic type, with a separable outer ring, and an inner ring integrated with the main body.It is used in locations where the rotational accuracy of the inner ring is required. It is used, for example, in the swivel portions of index tables of machine tools.

Model RE (Two-piece Inner Ring Type for Outer Ring Rotation)

Main dimensions are the same as model RB. This model is used in locations where the rotational accuracy of the outer ring is required.

Model RA (Separable Outer Ring Type for Inner Ring Rotation)

A compact type similar to model RB with the thinnest possible inner and outer rings. Optimal for locations requiring a light-weight and compact design such as the swivel portions of robots and manipulators.

Model RAU  (Model RA Interchangeable Type&Small-Diameter, 5 mm Thin Type) 

Other type:

Model Number Coding

Model number confi gurations differ depending on the model features. Refer to the corresponding

sample model number confi guration.

RE series table:

Shaft diameter Model No. Major dimensions Shoulder
dimensions
Basic load rating
(radial)
Mass
Inner diameter
d
Outer diameter
D
Width
B B1
Greasing hole Chamfer rmin ds Dh C
kN
C0
kN
kg
a b
20 RE2008 20 36 8 2 0.8 0.5 23.5 30.5 3.23 3.1 0.04
25 RE2508 25 41 8 2 0.8 0.5 28.5 35.5 3.63 3.83 0.05
30 RE3571 30 55 10 2.5 1 0.6 37 47 7.35 8.36 0.12
35 RE3510 35 60 10 2.5 1 0.6 41 51.5 7.64 9.12 0.13
40 RE4571 40 65 10 2.5 1 0.6 47.5 58 8.33 10.6 0.16
45 RE4510 45 70 10 2.5 1 0.6 51 61.5 8.62 11.3 0.17
50 RE5013 50 80 13 2.5 1.6 0.6 57.5 72 16.7 20.9 0.27
60 RE6013 60 90 13 2.5 1.6 0.6 68 82 18 24.3 0.3
70 RE7013 70 100 13 2.5 1.6 0.6 78 92 19.4 27.7 0.35
80 RE8016 80 120 16 3 1.6 0.6 91 111 30.1 42.1 0.7
90 RE9016 90 130 16 3 1.6 1 98 118 31.4 45.3 0.75
100 RE10016 100 140 16 3 1.6 1 109 129 31.7 48.6 0.83
100 RE1571 100 150 20 3.5 1.6 1 113 133 33.1 50.9 1.45
110 RE11012 110 135 12 2.5 1 0.6 117 127 12.5 24.1 0.4
110 RE11015 110 145 15 3 1.6 0.6 122 136 23.7 41.5 0.75
110 RE11571 110 160 20 3.5 1.6 1 120 140 34 54 1.56
120 RE12016 120 150 16 3 1.6 0.6 127 141 24.2 43.2 0.72
120 RE12571 120 180 25 3.5 2 1.5 133 164 66.9 100 2.62
130 RE13015 130 160 15 3 1.6 0.6 137 152 25 46.7 0.72
130 RE13571 130 190 25 3.5 2 1.5 143 174 69.5 107 2.82
140 RE14016 140 175 16 3 1.6 1 147 162 25.9 50.1 1
140 RE14571 140 200 25 3.5 2 1.5 154 185 74.8 121 2.96
150 RE15013 150 180 13 2.5 1.6 0.6 158 172 27 53.5 0.68
150 RE15571 150 210 25 3.5 2 1.5 164 194 76.8 128 3.16
150 RE15030 150 230 30 4.5 3 1.5 173 210 100 156 5.3
160 RE16571 160 220 25 3.5 2 1.5 173 204 81.7 135 3.14
170 RE17571 170 220 20 3.5 1.6 1.5 184 198 29 62.1 2.21
180 RE18571 180 240 25 3.5 2 1.5 195 225 84 143 3.44
190 RE19571 190 240 25 3.5 1.6 1 202 222 41.7 82.9 2.99
200 RE20571 200 260 25 3.5 2 2 215 245 84.2 157 4
200 RE20030 200 280 30 4.5 3 2 221 258 114 200 6.7
200 RE20035 200 295 35 5 3 2 225 270 151 252 9.6
220 RE22571 220 280 25 3.5 2 2 235 265 92.3 171 4.1
240 RE24571 240 300 25 3.5 2 2.5 256 281 68.3 145 4.5
250 RE25571 250 310 25 3.5 2 2.5 268 293 69.3 150 5
250 RE25030 250 330 30 4.5 3 2.5 269 306 126 244 8.1
250 RE25040 250 355 40 6 3.5 2.5 275 326 195 348 14.8
300 RE30571 300 360 25 3.5 2 2.5 319 344 75.5 178 5.9
300 RE30035 300 395 35 5 3 2.5 322 368 183 367 13.4
300 RE30040 300 405 40 6 3.5 2.5 326 377 212 409 17.2
350 RE35571 350 400 20 3.5 1.6 2.5 363 383 54.1 143 3.9
400 RE40035 400 480 35 3 3.5 3.5 422 459 156 370 14.5
400 RE40040 400 510 40 3.5 3.5 3.5 428 479 241 531 23.5
450 RE45571 450 500 25 1.5 1.5 1.5 464 484 61.7 182 6.6
500 RE50571 500 550 25 1.5 1.5 1.5 514 534 65.5 201 7.3
500 RE50040 500 600 40 3 3.5 3.5 526 572 239 607 26
500 RE50050 500 625 50 3.5 3.5 3.5 536 587 267 653 41.7
600 RE60040 600 700 40 3 4 4 627 673 264 721 29

Monton bearing  was established in 2001 seated in HangZhou–“Xihu (West Lake) Dis.ent Imperial Capital and Peony Flower City”,we focusing on the bearing field for more than 20 years and we specializing in the development of “High-tech, High precision, Advanced, Non-standard” bearings.Monton’s mission has been and will continue to be to provide customers with complete integrated solutions, including design and development, manufacturing, testing and evaluation, and second-to-none after-sales service.

Monton bearing is mainly engaged in the production of the angular contact ball bearing,High precision crossed roller bearing,Thrust bearing stacks and TC radial bearings,Low temperature,The section ball bearing,Cylindrical roller bearing,Spherical roller bearing,Thrust roller ball bearings and harmonic drives bearing and the customized non-standard bearings.

We made outstanding contributions to the important scientific research projects of many CHINAMFG universities such as ZHangZhoug University, HangZhou University of technology, ZheJiang University of science and technology, ZheJiang Jiaotong University and China University of petroleum and won high praise from users.

We have batch production on high-grade bearing products and components with an inner diameter of 0.6mm to an outer diameter of 5m. Our products have been widely used in Machine tools,Weapons,Oil drilling,Cryogenic pumps, Mining, Metallurgy,Port machinery, Medical treatment,Extruder gearboxes,Cement,Textiles,Industrial robots, Harmonic drives, Paper machinery, Concrete mixers, Rolling mill and national defense industry field.

With advanced production equipment and perfect testing technology, MONTON can guarantee the quality and accuracy of the products we produced. Our technical department can efficiently complete the bearing design according to customer needs, and customers who need non-standard bearings can also enjoy customized services. Our quality system regularly monitors various production facilities and complies with strict quality requirements. All material certificates and certification reports are kept in files. Products are traceable and can be provided on request. Therefore, we are confident to provide the best solutions for global customers.

We are innovative, motivated and courageous to provide our customers with necessary solutions. Our management and employees are always ready to provide professional and personalized services to our customers. In the future, MONTON will adhere to the brand development strategy, strengthen the research and development of high-end products, strive to build a digital factory, and join hands with more partners to work together for a better future!

Company spirit: Honesty, Trustworthiness and Mutual benefit;

Company policy: Quality-oriented;

Company Business philosophy:Honesty;

Company principle: Solve customers problems and maximize customer benefits!

FAQ 
1.Q:Are you a factory or trading company?
A:MONTON Bearing is specialized in manufacturing and exporting bearings.
MONTON Bearing have our own factory and warehouse.

2.Q:Can I get some samples and do you offer the sample free?
A:Yes, sure, we are honored to offer you samples.

3.Q:What is the payment?
A: 30% T/T In Advance, 70% T/T Against Copy Of B/L  
B: 100% L/C At Sight 

4.Q:What is the MOQ for bearing?
A: MOQ is 1 pc.

5.Q:What kind of service you can offer?
A:Technology support;Installation guidance;OEM ect.

6.Q: How long is your delivery time?
A: Generally it is 4-5 days if the goods are in stock. or it is 45 days if the goods are not in stock, Also it is according to quantity.

7.Q: Can you provide special customization according to the working conditions?
A: Sure, we can design and produce the slewing bearings for different working conditions.

8.Q: How about your guarantee? 
A: We provide lifelong after-sales technical service. 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Yes
Warranty: 12 Months
ID: 500mm
Od: 600mm
B: 40mm
Weight: 26kg
Samples:
US$ 560/Piece
1 Piece(Min.Order)

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Customization:
Available

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Customized Request

presicion gearbox

Precision Gearbox: Enhancing Mechanical Systems

A precision gearbox is a specialized type of gearbox designed to offer exceptionally accurate and controlled motion in mechanical systems. It enhances mechanical systems in several ways:

1. Accurate Positioning: Precision gearboxes provide precise and repeatable positioning, making them ideal for applications requiring tight tolerances and accurate alignment.

2. Reduced Backlash: Backlash, which is the play between gear teeth, is minimized in precision gearboxes, ensuring minimal lost motion and improved accuracy.

3. High Gear Ratio: Precision gearboxes often feature high gear ratios, enabling fine adjustments and controlled motion even in systems with high torque requirements.

4. Smooth Operation: With minimal vibration and noise, precision gearboxes offer smooth and stable operation, crucial for applications requiring consistent movement.

5. High Torque Transmission: Precision gearboxes are capable of transmitting high levels of torque efficiently and accurately, making them suitable for heavy-duty applications.

6. Optimized Efficiency: Precision gearboxes are engineered to reduce friction losses and energy waste, resulting in improved overall system efficiency.

7. Customization: These gearboxes can be customized for specific applications, allowing engineers to tailor gear ratios, sizes, and configurations to match the system’s requirements.

8. Automation and Robotics: Precision gearboxes are vital components in automation and robotics, where precise movement and positioning are critical for tasks such as assembly, inspection, and handling.

9. Instrumentation: In scientific and analytical instruments, precision gearboxes ensure accurate movement of components, contributing to the precision and reliability of measurements.

10. Aerospace and Defense: Precision gearboxes are used in aerospace and defense applications, where accurate motion and high reliability are essential for tasks such as satellite positioning and guidance systems.

By providing accuracy, stability, and optimized performance, precision gearboxes are fundamental in enhancing the functionality and efficiency of various mechanical systems across industries.

China Professional Re50040uucc0p5 Crossed Roller Bearing High Torque Robot Joint Precision Low Backlash Harmonic Drive Gearbox Harmonic Drive   planetary gearbox	China Professional Re50040uucc0p5 Crossed Roller Bearing High Torque Robot Joint Precision Low Backlash Harmonic Drive Gearbox Harmonic Drive   planetary gearbox
editor by CX 2024-02-13

China wholesaler Spiral Bevel Helical Speed Gear Reducer Reduction Agriculture Nmrv Worm Winch Track Slewing Drive Agricultural Cycloidal Servo High Precision Planetary Gearbox synchromesh gearbox

Product Description

Process:

CNC Machining, turning,milling, lathe machining, boring, grinding, drilling,broaching, stamping,etc…

Surface treatment:

Clear/color anodized; Hard anodized; Powder-coating;Sand-blasting; Painting;    

Nickel plating; Chrome plating; Zinc plating; Silver/gold plating; 

Black oxide coating, Polishing etc…

Gerenal Tolerance:(+/-mm)

Gear grade :7Gread (ISO)

Run Out:0.005mm

Roundness:0.001mm

ID/OD Grinding: 0.002

Roughness : Ra 0.05 Rz 0.2

Certification:

IATF 16949, ISO140001

Experience:

16 years of  machining products

Packaging :

Standard: carton with plastic bag protecting

For large quantity: pallet or wooden box as required

Lead time :

In general:30-60days

Term of Payment:

T/T,  L/C

Minimum Order:

Comply with customer’s demand

Delivery way:

Express(DHL,Fedex, UPS,TNT,EMS), By Sea, By air, or as required

 ZheZheJiang nlead Precision Co., Ltd. which focuses on CNC machining, including milling, turning, auto-lathe turning,holing,grinding, heat treatment from raw materials of bars, tube, extruded profiles, blanks of cold forging & hot forging, aluminum die casting.

We provide one-stop service, from professional design analysis, to free quote, fast prototype, IATF16949 & ISO14001 standard manufacturing, to safe shipping and great after-sales services.During 16 years, we have win lots of trust in the global market, most of them come from North America and Europe.

Now you may have steady customers, and hope you can keep us in  the archives to get more market news.
Sunlead produce all kinds of machining parts according to customer’s drawing, we can produces stainless steel Turned parts,carbon steel Turned parts, aluminum turned parts,brass & copper turned parts.

Please feel free to send inquiry to us, and our professional sales manager will get back to you ASAP!

FAQ:
Q1: How can I get the samples?
A: If you need some samples to test, you should pay for the transportation freight of samples and our samples cost.

Q2: Can we have our marking,Logo or company name to be printed on your products or package?
A: Sure. Your marking,logo,or company name can be put on your products by Laser machine

Q3: How to order?
A: Please send us your purchase order by Email, or you can ask us to send you a Performa invoice for your order. We need to know the following information for your order.
1) Product information-Quantity, Specification ( Size, Material, Technological and Packing requirements etc.)
2) Delivery time required
3) Shipping information-Company name, Street address, Phone&Fax number, Destination sea port.
4) Forwarder’s contact details if there’s any in China.

Q4: When can you get the price?
We usually quote within 48 hours after we get your inquiry. If you are very urgent to get the price, please call us or tell us in your email so that we will regard your inquiry priority. Kindly note that if your inquiry is with more details then the price we quote will be more accurate.

Q5: How can you get a sample to check our quality?
After price confirmation, you can require for samples to check our quality.

Q6: What kind of files do we accept for drawing?
A: PDF, CAD,STP,STEP

Q7: What about the lead time for mass production?
Honestly, it depends on the order quantity and the season you place the order. Generally speaking,it would need about 30-60days to finish the sample.

Q8: What is our terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the 1 which is the most convenient or cost effective for you.

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: as Requiried
Toothed Portion Shape: as Requiried
Material: Stainless Steel
Customization:
Available

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Customized Request

presicion gearbox

Types of Precision Gearboxes and Their Functions

Precision gearboxes come in various types, each designed to fulfill specific functions in industries requiring high accuracy and reliability:

1. Planetary Gearboxes: Also known as epicyclic gearboxes, they provide high torque density, compactness, and exceptional precision. They are commonly used in robotics, automation, and aerospace applications.

2. Spur Gearboxes: Spur gears provide simplicity and high efficiency but are mainly used for lower torque applications. They find applications in industries like printing, packaging, and textile machinery.

3. Bevel Gearboxes: Bevel gears transmit power between intersecting shafts and are commonly used in applications with changing motion directions, such as in machine tools and conveyor systems.

4. Worm Gearboxes: Worm gears offer high gear reduction ratios and are known for their self-locking feature. They are used in applications where back driving needs to be prevented, like lifting mechanisms.

5. Helical Gearboxes: Helical gears provide smoother and quieter operation compared to spur gears. They are widely used in precision machinery, robotics, and medical equipment.

6. Planetary Helical Gearboxes: These combine the advantages of planetary and helical gear designs, offering high precision, compactness, and efficiency. They are utilized in industries requiring high precision and torque transmission.

7. Right Angle Gearboxes: Right angle gearboxes, also known as 90-degree gearboxes, change the direction of motion by 90 degrees. They are used in applications where space is limited, such as conveyors and machine tools.

8. Orthogonal Gearboxes: These gearboxes transmit power between non-intersecting shafts at a fixed angle. They are used in applications where shafts are positioned at a specific angle to each other.

9. Coaxial Gearboxes: Coaxial gearboxes have input and output shafts that are in line with each other. They are used in applications where space is limited and straight-line power transmission is required.

10. High Precision Gearboxes: These gearboxes are specially designed for applications requiring extremely high precision, such as in semiconductor manufacturing and metrology equipment.

Each type of precision gearbox offers unique features and advantages, catering to the specific needs of industries that demand high accuracy and reliable motion control.

China wholesaler Spiral Bevel Helical Speed Gear Reducer Reduction Agriculture Nmrv Worm Winch Track Slewing Drive Agricultural Cycloidal Servo High Precision Planetary Gearbox   synchromesh gearbox	China wholesaler Spiral Bevel Helical Speed Gear Reducer Reduction Agriculture Nmrv Worm Winch Track Slewing Drive Agricultural Cycloidal Servo High Precision Planetary Gearbox   synchromesh gearbox
editor by CX 2024-02-11

China supplier Desboer Ner090 Series Double Segment 90-Degree High-Precision Planetary Gearbox gearbox drive shaft

Product Description

Product Description

The output section of the NER090 series planetary reducer is a round head, and the internal structure adopts an integrated design of the sun gear and the input shaft. The right-angle and specially adapted bearings of the product make it have the characteristics of high load, high precision, and low noise. NER series uses automation equipment, various packaging, printing, lithium batteries, LCD screens, manipulators, palletizers, woodworking, doors and windows, and other industries.
                 

Product Name: High Precision Planetary Gearbox
Product Series: NER090 Series
Product features: high precision, high load, low noise, high flexibility, space saving.
Product Description:
Integrated design concept with high strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimises power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High precision
High load
Low noise
High flexibility
Space saving
 

Detailed Photos

Product Parameters

 

Segment number Double segment
Ratio i 25 30 35 40 45 50 60 70 80 90 100 120 140 160 180 200
Rated output torque Nm 140 140 130 110 95 95 140 130 110 95 95 140 130 110 95 95
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 4000
Max input speed Rpm 8000
Ultraprecise backlash arcmin ≤4
Precision backlash arcmin ≤7
Standard backlash arcmin ≤9
Torsional rigidity Nm/arcmin 14
Max.bending moment Nm 2985
Max.axial force N 1625
Service life hr 20000(10000 under continuous operation)
Efficiency % ≥92%
Weight kg 4.6
Operating Temperature ºC -10ºC~+90ºC
Lubrication   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤65
Rotary inertia Kg·cm² 0.35 0.31

Applicable Industries

                      Packaging   Machinery                                           Mechanical  Hand                                                    Textile  Machinery

                   Non  Standard  automation                                              Machine  Tool                                                    Printing    Equipment  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: All Direction
Layout: Planetary Gearbox
Gear Shape: Helical Gear
Step: Double-Step
Customization:
Available

|

Customized Request

presicion gearbox

Handling Variations in Gear Tooth Profile and Backlash in Precision Gearboxes

Precision gearboxes are designed and manufactured to minimize variations in gear tooth profile and backlash, ensuring accurate and reliable motion control:

Gear Tooth Profile: Precision gearboxes are manufactured using advanced machining techniques and quality control processes. Computer-controlled machining ensures precise gear tooth profiles that match the intended design. Modern manufacturing methods help minimize deviations and irregularities in tooth profiles, resulting in smoother meshing between gears and reduced noise.

Backlash Reduction: Backlash refers to the slight clearance between gear teeth when they mesh. In precision gearboxes, backlash is minimized through tight manufacturing tolerances and design optimization. Engineers use techniques such as preloading and fine adjustments to ensure minimal or controlled backlash. This enhances the accuracy of motion control and reduces the chances of positioning errors.

Precision gearboxes also incorporate features like anti-backlash gears, precision bearings, and high-quality lubrication to further reduce the impact of variations in gear tooth profile and backlash.

Overall, precision gearboxes are designed to provide consistent and accurate motion control, even in applications where tight tolerances are crucial.

China supplier Desboer Ner090 Series Double Segment 90-Degree High-Precision Planetary Gearbox   gearbox drive shaft	China supplier Desboer Ner090 Series Double Segment 90-Degree High-Precision Planetary Gearbox   gearbox drive shaft
editor by CX 2023-12-20