Tag Archives: gearbox custom

China Custom High Precision Low Backlash Servo Motor Planetary Gearbox gearbox engine

Product Description

 High precision PLF PLE series Planetary Gearbox for flange Servo Motor

Product name Precision Planetary Reducer
Model No. AB42-AB220
Layout form Planetary structure
Speed ratio 3-512
Output torque 20-1500N.M
Power 50W~30KW
Input speed 0~4000RPM
Output speed 0~1300RPM
Output type Shaft type
Installation  Flange mounting

 

Description of planetary gearbox:
es: PLE, PLF
2) Gearbox outline dimension: 60, 80, 90,120, 160
3) Reduction ratio: 3, 4, 5, 7, 10, 9, 12, 16, 20, 28, 35, 40, 50,64, 70, 80, 100, 125, 140, 175,200, 250, 350, 400,500,700,1000.
4) Lubrication: Lifetime lubrication
5) Input speed: 3000- 8000rpm
6) Life: >20, 000 hours
7) Backlash: Stage 1: <10(arcmin)
Stage 2: <15(arcmin)
Stage 3: <22 (arcmin)
8) Operating temperature: -25°C to +90°C

Low backlash Planetary Gearbox for ECMA CHINAMFG Servo Motor Main Features:

1. low backlash
2. high output torque-the industry’s highest torque density
3. balanced motor pinion
4. high efficiency(up to 98%)
5. ratio 3:1 to 1000:1
6. low noise
7. operable in any mounting positions
8. lifetime lubrication

Detailed Image

ParametersPLE planetary gearbox for servo motor

Model

PLE /PLF SERIES 

Model

PLE /PLF 60, 80, 90, 120, 160

4 optional sizes

60mm, 90mm, 120mm, 160mm

Rated Torque

8.5N.m-680N.m

Gear Ratio One-stage

3, 4, 5, 7, 10

Gear Ratio Two-stage

12, 16, 20, 25, 28, 35, 40, 50, 70

Gear Ratio Three-stage

80, 100, 125, 140, 175, 200, 250, 280, 350

 

Note : It’s just the typical technical data for you reference, The specification such as voltage, speed, torque, shaft ,speed ratio can customized.

Product Overview

PRODUCT SPECIFICAT

PLE series spur gear planetary gear motor

Product application scenarios

Product Description

Precision planetary gear reducer is another name for planetary gear reducer in the industry. Its main transmission structure is planetary gear, sun gear and inner gear ring.

Compared with other gear reducers, precision planetary gear reducers have the characteristics of high rigidity, high precision (single stage can achieve less than 1 point), high transmission efficiency (single stage can achieve 97% – 98%), high torque/volume ratio, lifelong maintenance-free, etc. Most of them are installed on stepper motor and servo motor to reduce speed, improve torque and match inertia.
 

Company Profile

 

 

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Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Planetary
Step: Single-Step
Type: Gear Reducer
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

presicion gearbox

Precision Gearbox: Enhancing Mechanical Systems

A precision gearbox is a specialized type of gearbox designed to offer exceptionally accurate and controlled motion in mechanical systems. It enhances mechanical systems in several ways:

1. Accurate Positioning: Precision gearboxes provide precise and repeatable positioning, making them ideal for applications requiring tight tolerances and accurate alignment.

2. Reduced Backlash: Backlash, which is the play between gear teeth, is minimized in precision gearboxes, ensuring minimal lost motion and improved accuracy.

3. High Gear Ratio: Precision gearboxes often feature high gear ratios, enabling fine adjustments and controlled motion even in systems with high torque requirements.

4. Smooth Operation: With minimal vibration and noise, precision gearboxes offer smooth and stable operation, crucial for applications requiring consistent movement.

5. High Torque Transmission: Precision gearboxes are capable of transmitting high levels of torque efficiently and accurately, making them suitable for heavy-duty applications.

6. Optimized Efficiency: Precision gearboxes are engineered to reduce friction losses and energy waste, resulting in improved overall system efficiency.

7. Customization: These gearboxes can be customized for specific applications, allowing engineers to tailor gear ratios, sizes, and configurations to match the system’s requirements.

8. Automation and Robotics: Precision gearboxes are vital components in automation and robotics, where precise movement and positioning are critical for tasks such as assembly, inspection, and handling.

9. Instrumentation: In scientific and analytical instruments, precision gearboxes ensure accurate movement of components, contributing to the precision and reliability of measurements.

10. Aerospace and Defense: Precision gearboxes are used in aerospace and defense applications, where accurate motion and high reliability are essential for tasks such as satellite positioning and guidance systems.

By providing accuracy, stability, and optimized performance, precision gearboxes are fundamental in enhancing the functionality and efficiency of various mechanical systems across industries.

China Custom High Precision Low Backlash Servo Motor Planetary Gearbox   gearbox engineChina Custom High Precision Low Backlash Servo Motor Planetary Gearbox   gearbox engine
editor by CX 2024-05-09

China OEM Custom Planetary Reducer High Torque Precision Gearboxes for Servo Motors gearbox design

Product Description

Custom Planetary Reducer High Torque Precision Gearboxes for Servo Motors

Components:

 


1. Gearbox Housing & Flange: Aluminum-alloy Die Casting ADC12
2. Gear set: Precision Planetary Gear Set
Ring Gears: 40Cr
Planetary Gears: 20CrMnTi, Surface Hardness HRC58~62, Inner Hardness HRC33~40
3. Input Configurations: Keyed Hollow Shaft with Motor Adaptor
4. Output Configurations: Keyed CHINAMFG Shaft Output
keyless Solid Shaft Output
5. Applicable Motors:
Servo Motors, Stepper Motors

Features:
1. AOKMAN high precision planetary gearboxes including a full series of inline(linear) and right angle precision planetary gearboxes
2. High precision, high dynamic, low backlash
3. Up to 3 optional backlash: Ultra Precision Backlash, High Precision Backlash, Standard Backlash
4. Superior performance for precision industrial automation and servo applications

 

series Stage Models Ratio Rated Torque Rated input Speed Max input Speed Backlash Efficiency
PPG(Linear) 1 PPG040 3,4,5,7,8,10 9N.m~423N.m 25,003,000,360,040,000,000 3600 ≤10 arcmin ≥97%
PPG060 4800
PPG080 6000
PPG120 8000
PPG160  
2 PPG040 12,15,20,25,30,35,40,50,70,100 9N.m~423N.m 25,003,000,360,040,000,000 3600, ≤15 arcmin ≥94%
PPG060 4800
PPG080 6000
PPG120 8000
PPG160  

1.More than 35 years experience in R&D and manufacturing, export gear motors & industrial gearboxes.
2. Standardization of the gearbox series
3. Strong design capability for large power & customized gearboxes.
4. High quality gearboxes and proven solutions provider.
5. Strict quality control process, stable quality.
6. Less than 2% of the quality complaints.
7. Modular design, short delivery time.
8. Quick response & professional services

AOKMAN was founded in 1982, which has more than 36 years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can offer the proper solution for uncountable applications. Our products are widely used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and various other types of machines with a strong presence in the international market.
AOKMAN has become a reliable supplier, able to supply high quality gearboxes.With 36 years experience, we assure you the utmost reliability and security for both product and services.

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Application: Motor, Machinery, Industry
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Single-Step
Customization:
Available

|

Customized Request

presicion gearbox

Types of Precision Gearboxes and Their Functions

Precision gearboxes come in various types, each designed to fulfill specific functions in industries requiring high accuracy and reliability:

1. Planetary Gearboxes: Also known as epicyclic gearboxes, they provide high torque density, compactness, and exceptional precision. They are commonly used in robotics, automation, and aerospace applications.

2. Spur Gearboxes: Spur gears provide simplicity and high efficiency but are mainly used for lower torque applications. They find applications in industries like printing, packaging, and textile machinery.

3. Bevel Gearboxes: Bevel gears transmit power between intersecting shafts and are commonly used in applications with changing motion directions, such as in machine tools and conveyor systems.

4. Worm Gearboxes: Worm gears offer high gear reduction ratios and are known for their self-locking feature. They are used in applications where back driving needs to be prevented, like lifting mechanisms.

5. Helical Gearboxes: Helical gears provide smoother and quieter operation compared to spur gears. They are widely used in precision machinery, robotics, and medical equipment.

6. Planetary Helical Gearboxes: These combine the advantages of planetary and helical gear designs, offering high precision, compactness, and efficiency. They are utilized in industries requiring high precision and torque transmission.

7. Right Angle Gearboxes: Right angle gearboxes, also known as 90-degree gearboxes, change the direction of motion by 90 degrees. They are used in applications where space is limited, such as conveyors and machine tools.

8. Orthogonal Gearboxes: These gearboxes transmit power between non-intersecting shafts at a fixed angle. They are used in applications where shafts are positioned at a specific angle to each other.

9. Coaxial Gearboxes: Coaxial gearboxes have input and output shafts that are in line with each other. They are used in applications where space is limited and straight-line power transmission is required.

10. High Precision Gearboxes: These gearboxes are specially designed for applications requiring extremely high precision, such as in semiconductor manufacturing and metrology equipment.

Each type of precision gearbox offers unique features and advantages, catering to the specific needs of industries that demand high accuracy and reliable motion control.

China OEM Custom Planetary Reducer High Torque Precision Gearboxes for Servo Motors   gearbox design		China OEM Custom Planetary Reducer High Torque Precision Gearboxes for Servo Motors   gearbox design
editor by CX 2024-04-16

China Custom Precision 16mm Planetary Gearbox with 12-24V Electric Motor gearbox drive shaft

Product Description

We are a factory specialized in metal parts hardware & metal gear motor.
We services with ODM/OEM gearbox design and development , gearmotors manufacture.
A planetary gearbox is a gearbox with the input shaft and output shaft aligned it offers high torque transmission with good stiffness and low noise , in a more compact foot print than other gearbox types . It can supply a lot of speed reduction and torque in a small package with the fixed axis .
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .
Description:
Product Name : 8mm , 12mm Speed reducer / Gearmotor / planetary gearbox with brushed / brushless motors
Gearbox Type: Planetary
Material: Metal
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1 , 150:1…  optional
Gearbox diameter : 6mm , 10mm , 12mm , 16mm , 22mm , 24mm , 32mm , 38mm , 42mm ……
3V ,9V , 12V ,24V available .

Planetary Gearbox advantages:

  1. Provides high torque at slow speeds .
  2. The shafts are made up of hardened and tempered alloy steel .
  3. Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel .
  4. Low noise levels.
  5. Good quality taper roller bearings for input and output shafts .High efficiency .
  6. Increased repeatability . Its  Its greater speed radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads provide a perfect repeatability.
  7. Perfect precision: Most rotating angular stability improves the accuracy and reliability of the movement.
  8. Lower noise level because there is more surface contact. Rolling is much softer and jumps are virtually nonexistent.
  9. Greater durability: Due to its torsional rigidity and better rolling. To improve this feature, your bearings help reduce the losses that would occur by rubbing the shaft on the box directly. Thus, greater efficiency of the gear and a much smoother operation is achieved.
  10. Increased torque transmission: With more teeth in contact, the mechanism is able to transmit and withstand more torque. In addition, it does it in a more uniform manner.
  11. Very good levels of efficiency: Planetary reducers offer greater efficiency and thanks to its design and internal layout losses are minimized during their work. In fact, today, this type of drive mechanisms are those that offer greater efficiency.
  12. Maximum versatility: Its mechanism is contained in a cylindrical gearbox, which can be installed in almost any space.

PM process for custom metal planetary gearbox , geared motors .
The P/M process is an economical, environmentally clean, high production method for making parts exactly to or close to final dimensions.  With little or no machining operations required.
At present, parts with a complicated shape, tight-dimensional tolerances, controlled density and properties can be manufactured by powder metallurgy methods. A technological process of powder metallurgy ensures high flexibility in the selection of physiochemical properties and other requirements, including:

  1. Production of structural parts with complex shapes .
  2. Controlled porosity .
  3. High mechanical strength and resistance to vibrations .
  4. Controlled properties.
  5. High mechanical strength and resistance to vibrations.
  6. High manufacturing precision and good surface quality
  7. Large number of production series .
  8. Good tolerances .

Geared Motor Application:
conditioning damper actuator,retractable rearview mirror,Car tail gate electric putter,car water pump,car antenna, door lock actuator, electric drill,monitor,  window curtain,coffee machine, tooth brush,sewing machines.

Application:
 car antenna,Car tail gate electric putter,car water pump, door lock actuator, automatic cruise control, window curtain,  vacuum cleaner, camera,  electric shaver, sewing machines.

Custom metal parts

 

Workshop

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Double-Step
Samples:
US$ 2/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

presicion gearbox

Industries and Machinery Using Precision Gearboxes

Precision gearboxes find applications in various industries that require accurate and reliable motion control:

1. Robotics and Automation: Precision gearboxes are essential for precise movement and positioning in robotic arms and automated systems.

2. Aerospace and Aviation: These industries demand high precision for flight control systems, landing gear mechanisms, and satellite deployment systems.

3. Medical Equipment: Precision gearboxes are used in medical imaging devices, robotic surgery systems, and other precision medical equipment.

4. Manufacturing: Industries such as CNC machining, 3D printing, and injection molding rely on precision gearboxes for accurate motion control and repeatability.

5. Semiconductor Manufacturing: Precision gearboxes are crucial in semiconductor fabrication equipment for accurate wafer positioning and manipulation.

6. Optics and Photonics: Precision gearboxes are used in devices like telescopes, laser systems, and optical positioning equipment.

7. Packaging and Labeling: These industries use precision gearboxes for accurate and consistent packaging and labeling processes.

8. Textile Machinery: Precision gearboxes ensure precise control in textile machines for weaving, knitting, and embroidery.

9. Printing and Paper Handling: Precision gearboxes contribute to accurate paper feeding and registration in printing and paper handling machines.

10. Automotive Manufacturing: Precision gearboxes are used in automated assembly lines for accurate component positioning and handling.

11. Oil and Gas Equipment: These industries require precision gearboxes for accurate valve control, drilling equipment, and positioning systems.

12. Renewable Energy: Precision gearboxes are used in solar tracking systems and wind turbine pitch control mechanisms.

These industries and many more benefit from the use of precision gearboxes to achieve the highest levels of accuracy, repeatability, and reliability in their machinery and equipment.

China Custom Precision 16mm Planetary Gearbox with 12-24V Electric Motor   gearbox drive shaft	China Custom Precision 16mm Planetary Gearbox with 12-24V Electric Motor   gearbox drive shaft
editor by CX 2024-04-12

China Custom CZPT High Precision NEMA42 Stepper Motor Planetary Reducer Gearbox manufacturer

Product Description

Newgear High Precision Nema42 Stepper Motor Planetary Reducer Gearbox

Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.

Product Description

Planetary reducer characteristic:
1.Quiet operation:helical gears contribute to reduce vibration and noise.
2.High precision:standard backlash is 3 arcmin,ideal for precision control.
3.High rigidity & torque:high rigidity&torque were used integral ball bearings.
4.Adapter-bushing connection:can be attached to any motor all over the world.
5.No grease leakage:perfect dissolution using high viscosity anti-separation grease.
6.Maintenance-free:no need to replace the grease for the life of the unit.can be attached in any position.

Product Parameters

Specifications PX42 PX60 PX90 PX120 PX140 PX180
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 780 1530 3250 6700 9400 14500
Max. Axial Load N 390 630 1300 3000 4700 7250
Torsional Rigidity Nm/arcmin 2.5 6 12 23 47 130
Max.Input Speed rpm 8000 8000 8000 8000 6000 6000
Rated Input Speed rpm 4000 4000 3000 3000 3000 3000
Noise dB ≤56 ≤58 ≤60 ≤65 ≤68 ≤68
Average Life Time h 20000
Efficiency Of Full Load % L1≥95%       L2≥90%
Return Backlash P1 L1 arcmin / ≤3 ≤3 ≤3 ≤3 ≤3
L2 arcmin / ≤5 ≤5 ≤5 ≤5 ≤5
P2 L1 arcmin ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
L2 arcmin ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Moment Of Inertia Table L1 3 Kg*cm2 / 0.16 0.61 3.25 9.21 28.98
4 Kg*cm2 0.03 0.14 0.48 2.74 7.54 23.67
5 Kg*cm2 0.03 0.13 0.47 2.71 7.42 23.29
7 Kg*cm2 0.03 0.13 0.45 2.62 7.14 22.48
8 Kg*cm2 0.03 0.13 0.45 2.6 / /
10 Kg*cm2 0.03 0.13 0.4 2.57 7.03 22.51
L2 12 Kg*cm2 / 0.13 0.45 0.45 2.63 7.3
15 Kg*cm2 / 0.13 0.45 0.45 2.63 7.3
20 Kg*cm2 0.03 0.13 0.45 0.45 2.63 7.3
25 Kg*cm2 0.03 0.13 0.45 0.4 2.63 7.3
28 Kg*cm2 0.03 0.13 0.45 0.45 2.43 7.1
30 Kg*cm2 / 0.13 0.45 0.45 2.43 6.92
35 Kg*cm2 0.03 0.13 0.4 0.4 2.43 7.1
40 Kg*cm2 0.03 0.13 0.45 0.45 2.43 6.92
50 Kg*cm2 0.03 0.13 0.4 0.4 2.39 6.92
70 Kg*cm2 0.03 0.13 0.4 0.4 2.39 6.72
100 Kg*cm2 0.03 0.13 0.4 0.4 2.39 6.72
Technical Parameter Level Ratio   PX42 PX60 PX90 PX120 PX140 PX180
Rated Torque L1 3 Nm / 40 105 165 360 880
4 Nm 17 45 130 230 480 880
5 Nm 15 45 130 230 480 1100
7 Nm 12 45 100 220 480 1100
8 Nm / 40 90 200 / /
10 Nm 10 30 75 175 360 770
L2 12 Nm / 40 105 165 440 880
15 Nm / 40 105 165 360 880
20 Nm 17 45 130 230 480 880
25 Nm 15 45 130 230 480 880
28 Nm 17 45 130 230 480 1100
30 Nm / 40 105 165 480 1100
35 Nm 10 30 130 230 480 1100
40 Nm 17 45 130 230 480 1100
50 Nm 15 45 130 230 480 1100
70 Nm 12 45 100 220 480 1100
100 Nm 10 30 75 175 360 770
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.5 1.25 3.75 8.5 16 28.5
L2 kg 0.8 1.75 5.1 12 21.5 40

Company Profile

Packaging & Shipping

1. Lead time: 10-15 days as usual, 30 days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

 

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Application: Industrial
Speed: Low Speed
Number of Stator: Single-Phase
Function: Driving
Casing Protection: Closed Type
Number of Poles: 2
Samples:
US$ 459/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

presicion gearbox

Types of Precision Gearboxes and Their Functions

Precision gearboxes come in various types, each designed to fulfill specific functions in industries requiring high accuracy and reliability:

1. Planetary Gearboxes: Also known as epicyclic gearboxes, they provide high torque density, compactness, and exceptional precision. They are commonly used in robotics, automation, and aerospace applications.

2. Spur Gearboxes: Spur gears provide simplicity and high efficiency but are mainly used for lower torque applications. They find applications in industries like printing, packaging, and textile machinery.

3. Bevel Gearboxes: Bevel gears transmit power between intersecting shafts and are commonly used in applications with changing motion directions, such as in machine tools and conveyor systems.

4. Worm Gearboxes: Worm gears offer high gear reduction ratios and are known for their self-locking feature. They are used in applications where back driving needs to be prevented, like lifting mechanisms.

5. Helical Gearboxes: Helical gears provide smoother and quieter operation compared to spur gears. They are widely used in precision machinery, robotics, and medical equipment.

6. Planetary Helical Gearboxes: These combine the advantages of planetary and helical gear designs, offering high precision, compactness, and efficiency. They are utilized in industries requiring high precision and torque transmission.

7. Right Angle Gearboxes: Right angle gearboxes, also known as 90-degree gearboxes, change the direction of motion by 90 degrees. They are used in applications where space is limited, such as conveyors and machine tools.

8. Orthogonal Gearboxes: These gearboxes transmit power between non-intersecting shafts at a fixed angle. They are used in applications where shafts are positioned at a specific angle to each other.

9. Coaxial Gearboxes: Coaxial gearboxes have input and output shafts that are in line with each other. They are used in applications where space is limited and straight-line power transmission is required.

10. High Precision Gearboxes: These gearboxes are specially designed for applications requiring extremely high precision, such as in semiconductor manufacturing and metrology equipment.

Each type of precision gearbox offers unique features and advantages, catering to the specific needs of industries that demand high accuracy and reliable motion control.

China Custom CZPT High Precision NEMA42 Stepper Motor Planetary Reducer Gearbox   manufacturer China Custom CZPT High Precision NEMA42 Stepper Motor Planetary Reducer Gearbox   manufacturer
editor by CX 2024-04-08

China Custom Fabr High Precision Right Angle Planetary Gearbox gearbox design

Product Description

FABR High PRECISION RIGHT ANGLE PLANETARY GEARBOX

 

Product Description

STARSHINE DRIVE FABR series high precision planetary gearbox adopts the integrated design of planet carrier and output shaft to ensure the maximum torque stiffness and stability. Backlash types can be chosen depends on customers’ needs: Micro precision backlash (P0), precision backlash (P1) and standard backlash (P2) are available. Due to the high cost performance of FABR series planetary gearbox, it is widely used in motion control industries for servo application. FABR  precision gearboxes are featured with high torque which can greatly meet the customer needs. Single-stage planetary gearboxes and two-stage gearboxes are available:

1-stage :3 / 4 / 5 / 6 / 7 / 8 / 10 / 14 / 20
2-stage :12/ 15 / 20 / 25 / 30 /35 / 40 / 50 / 60 / 70 / 80 / 100 / 120 / 140 / 160 / 200
FEATURES
1,Low backlash, high rigidity and high torque are the main characteristics of the,FABR precision planetary gearbox.
2,The right angle design of the reducer can be efficiently save the mounting space.
3,The elastic design of the connecting plate and the various sizes enables our gearbox to be combined with all brand of servo motors.
4,High quality synthetic lubricants are used to make all parts in the gearbox are fully lubricated and protected.
 

Product Parameters

 

SIZE Output torque Ratios Low backlash High efficiency
FABR042 / FABR060 /FABR090 / FABR115 / FABR142 / FABR180 / FABR220 T2N : 14 Nm – 2000 Nm 1-stage :3 / 4 / 5 / 6 / 7 / 8 / 10 / 14 / 20
2-stage :12/ 15 / 20 / 25 / 30 /35 / 40 / 50 / 60 / 70 / 80 / 100 / 120 / 140 / 160 / 200
1-stage : <=2arcmin / <=4arcmin / <=6arcmin
2-stage : <=4arcmin / <=7arcmin / <=9arcmin
1-stage : >= 95%
2-stage : >= 92%

Detailed Photos

Company Profile

ABOUT CHINAMFG DRIVE 

ZheJiang CHINAMFG Drive Co.,Ltd(Starshine) have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

Our products are widely used in ceramic industry, glass industry, woodworking machinery , high voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CHINAMFG technically provide the professional product & service for the medium and high-end customers, and our gearboxes are best-selling in domestic, and even in abroad , such as in Europe, North America, South America, Middle East, South Asia, Southeast Asia, Africa…etc.

 In the future , CHINAMFG will hold the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “quality creates value” to focus on the customers’ requirements and provide them the competitive transmission solution and create value for them constantly, and make a high-end equipment manufacturing industry and create a preferred brand of replacing import products and upgrading continuously for the end users.

TEAM 

Our Advantages

QUALITY CONTROL

Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of CHINAMFG
Quality Philosophy:Quality creates value

3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.

4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state

5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.

6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified products.

Packaging & Shipping

PACKING 

DELIVERY 
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Application: Machinery, Agricultural Machinery, Ceramic, Glass, Logistic
Function: Change Drive Torque, Speed Changing, Speed Reduction, High Quality Gearboxes Proven Solutions
Layout: Corner
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step
Customization:
Available

|

Customized Request

presicion gearbox

Precision Gearbox: Enhancing Mechanical Systems

A precision gearbox is a specialized type of gearbox designed to offer exceptionally accurate and controlled motion in mechanical systems. It enhances mechanical systems in several ways:

1. Accurate Positioning: Precision gearboxes provide precise and repeatable positioning, making them ideal for applications requiring tight tolerances and accurate alignment.

2. Reduced Backlash: Backlash, which is the play between gear teeth, is minimized in precision gearboxes, ensuring minimal lost motion and improved accuracy.

3. High Gear Ratio: Precision gearboxes often feature high gear ratios, enabling fine adjustments and controlled motion even in systems with high torque requirements.

4. Smooth Operation: With minimal vibration and noise, precision gearboxes offer smooth and stable operation, crucial for applications requiring consistent movement.

5. High Torque Transmission: Precision gearboxes are capable of transmitting high levels of torque efficiently and accurately, making them suitable for heavy-duty applications.

6. Optimized Efficiency: Precision gearboxes are engineered to reduce friction losses and energy waste, resulting in improved overall system efficiency.

7. Customization: These gearboxes can be customized for specific applications, allowing engineers to tailor gear ratios, sizes, and configurations to match the system’s requirements.

8. Automation and Robotics: Precision gearboxes are vital components in automation and robotics, where precise movement and positioning are critical for tasks such as assembly, inspection, and handling.

9. Instrumentation: In scientific and analytical instruments, precision gearboxes ensure accurate movement of components, contributing to the precision and reliability of measurements.

10. Aerospace and Defense: Precision gearboxes are used in aerospace and defense applications, where accurate motion and high reliability are essential for tasks such as satellite positioning and guidance systems.

By providing accuracy, stability, and optimized performance, precision gearboxes are fundamental in enhancing the functionality and efficiency of various mechanical systems across industries.

China Custom Fabr High Precision Right Angle Planetary Gearbox   gearbox design		China Custom Fabr High Precision Right Angle Planetary Gearbox   gearbox design
editor by CX 2024-02-25

China Custom High Precision Low Backlash 90mm Spur Gear Planetary Reducer Gearbox sequential gearbox

Product Description

High Precision Low Backlash 90mm Spur Gear Planetary Reducer Gearbox

Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.

Product Description

Descriptions:
1.The output shaft is made of large size,large span double bearing design,output shaft and planetary arm bracket as a whole.The input shaft is placed directly on the planet arm bracket to ensure that the reducer has high operating accuracy and maximum torsional rigidity.
2.Shell and the inner ring gear used integrated design,quenching and tempering after the processing of the teeth so that it can achieve high torque,high precision,high wear resistance.Moreover surface nickel-plated anti-rust treatment,so that its corrosion resistance greatly enhanced.
3.The planetary gear transmission employs full needle roller without retainer to increase the contact surface,which greatly upgrades structural rigidity and service life.
4.The gear is made of Japanese imported material.After the metal cutting process,the vacuum carburizing heat treatment to 58-62HRC. And then by the hobbing,Get the best tooth shape,tooth direction,to ensure that the gear of high precision and good impact toughness.
5.Input shaft and sun gear integrated structure,in order to improve the operation accuracy of the reducer.
6.Ring gear processing technology: Using internal gear slotting machine and hobbing machine; the precision of ring gear after processing can reach .GB7.

Characteristics:
1.Output threaded connection, standard installation,universal usage;
2.Single cantilever structure.simple design,economic price;
3.Working steady. Low noise;
4.Round flange output,threaded reverse connection,standardized size;
5.Keyway can be opened in the force shaft;
6.The output connection specifications are complete and there are many choices;
7.Low backlash. Can suit most occasion;
8.Speed ratio range:3-100;
9.Precision range:8-16arcmin;
10.Size range:60-160mm.

Specifications PRN60 PRN80 PRN90 PRN120 PRN160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 240 400 450 1240 2250
Max. Axial Load N 220 420 430 1000 1500
Torsional Rigidity Nm/arcmin 1.8 4.7 4.85 11 35
Max.Input Speed rpm 8000 6000 6000 6000 4000
Rated Input Speed rpm 4000 3500 3500 3500 3000
Noise dB ≤58 ≤60 ≤60 ≤65 ≤70
Average Life Time h 20000
Efficiency Of Full Load % L1≥96%                     L2≥94%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.46 0.77 1.73 12.78 36.72
4 Kg*cm2 0.46 0.77 1.73 12.78 36.72
5 Kg*cm2 0.46 0.77 1.73 12.78 36.72
7 Kg*cm2 0.41 0.65 1.42 11.38 34.02
10 Kg*cm2 0.41 0.65 1.42 11.38 34.02
L2 12 Kg*cm2 0.44 0.72 1.49 12.18 34.24
15 Kg*cm2 0.44 0.72 1.49 12.18 34.24
16 Kg*cm2 0.72 0.72 1.49 12.18 34.24
20 Kg*cm2 0.44 0.72 1.49 12.18 34.24
25 Kg*cm2 0.44 0.72 1.49 12.18 34.24
28 Kg*cm2 0.44 0.72 1.49 12.18 34.24
30 Kg*cm2 0.44 0.72 1.49 12.18 34.24
35 Kg*cm2 0.44 0.72 1.49 12.18 34.24
40 Kg*cm2 0.44 0.72 1.49 12.18 34.24
50 Kg*cm2 0.34 0.58 1.25 11.48 34.02
70 Kg*cm2 0.34 0.58 1.25 11.48 34.02
100 Kg*cm2 0.34 0.58 1.25 11.48 34.02
Technical Parameter Level Ratio   PRN60 PRN80 PRN90 PRN120 PRN160
Rated Torque L1 3 Nm 27 50 96 161 364
4 Nm 40 90 122 210 423
5 Nm 40 90 122 210 423
7 Nm 34 48 95 170 358
10 Nm 16 22 56 86 210
L2 12 Nm 27 50 96 161 364
15 Nm 27 50 96 161 364
16 Nm 40 90 122 210 423
20 Nm 40 90 122 210 423
25 Nm 40 90 122 210 423
28 Nm 40 90 122 210 423
30 Nm 27 50 96 161 364
35 Nm 40 90 122 210 423
40 Nm 40 90 122 210 423
50 Nm 40 90 122 210 423
70 Nm 34 48 95 170 358
100 Nm 16 22 56 86 210
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.95 2.27 3.06 6.93 15.5
L2 kg 1.2 2.8 3.86 8.98 17

 

Company Profile

Packaging & Shipping

1. Lead time: 10-15 days as usual, 30 days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

FAQ

1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc

4. why should you buy from us not from other suppliers?
We are 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts

5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Textile Machinery
Function: Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step
Samples:
US$ 116/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

presicion gearbox

Precision Gearboxes: Accurate Motion Control

Precision gearboxes play a crucial role in achieving accurate motion control in a wide range of applications. Their contribution includes:

1. Reduced Backlash: Precision gearboxes are engineered to minimize backlash, the play between gear teeth. This reduction ensures that motion changes are precisely translated without delay or lost motion.

2. High Gear Ratios: These gearboxes often feature high gear ratios, allowing for fine adjustments and precise control over the movement, even in applications requiring substantial torque.

3. Minimal Vibration: Precision gearboxes are designed to minimize vibration during operation. This feature is crucial in applications where vibration can affect accuracy, such as robotics and precision machining.

4. Consistent Speed: In applications requiring consistent speed, such as conveyor systems, precision gearboxes ensure uniform motion, preventing speed variations that can lead to inaccuracies.

5. Repeatable Positioning: Precision gearboxes enable repeatable and accurate positioning. This is essential for tasks like CNC machining, where components need to be precisely placed for machining operations.

6. Smooth Operation: With optimized gear designs and high-quality manufacturing, precision gearboxes provide smooth and steady motion, crucial for tasks like camera movement in cinematography.

7. Customizable Configurations: Precision gearboxes can be customized to match specific requirements, allowing engineers to choose the appropriate gear ratios, sizes, and features for precise motion control.

8. Automation and Robotics: Precision gearboxes are fundamental in automation and robotics, ensuring accurate and controlled movement for tasks such as pick-and-place operations and assembly.

9. Machine Tools: In machine tools like lathes and mills, precision gearboxes drive the motion of cutting tools, enabling precise shaping and machining of workpieces.

10. Medical Equipment: Precision gearboxes are used in medical devices such as surgical robots and diagnostic equipment, where accurate motion is critical for procedures and measurements.

By offering precise control over motion, minimizing inaccuracies, and enabling consistent performance, precision gearboxes contribute significantly to accurate motion control in diverse industrial and technological applications.

China Custom High Precision Low Backlash 90mm Spur Gear Planetary Reducer Gearbox   sequential gearbox	China Custom High Precision Low Backlash 90mm Spur Gear Planetary Reducer Gearbox   sequential gearbox
editor by CX 2024-02-06

China Custom 12 Volt High Precision Small DC Gearbox with Gearbox Motor components of gearbox

Product Description

 

Product Parameters

Model No.:KM-42F545-238-1224

Size details:
Motor Diameter: φ42mm
Motor Housing Length :57mm
Shaft length: customization

Specifications:
 

Ratio Model No. Voltage No Load On Load
Operating
Range
Nominal
Voltage
Current Speed Current Torque Speed
V V A r/min A kg·cm r/min
1/14.9 KM-42F550-14.9-12382 6.0-12.0 12 0.22 382 1.6 3 316

All technical data can custom made for different application.

Customized items:
DC motor, gearbox motor, vibration motor, automotive motor.
Accessories offered like encoder, gear,worm, wire, connector.
Ball bearing or Oil-impregnated bearing.
Shaft configuration(multi-knurls,D-cut shape, four-knurls etc).
Metal end cap or plastic end cap.
 Precious metal brush/ carbon brush.
Technical data.

Detailed Photos

Application

 

Certifications

Packaging & Shipping

Company Profile

Our Advantages

FAQ

1.What kind of motor do you supply?

Kinmore specializes in making DC motors & gear motors with the diameter ranging from 6mm-80mm; automotive motors and vibration motors are our strength area, too; we also provide brushless motors.
 

2.What’s the lead time for samples or mass production?

Normally, it takes 15-25 days to produce samples; about mass production, it will take 35-40 days for DC motor production and 45-60 days for gear motor production.
 

3.Could you mind sending the quotation for this motor?

For all of our motors, they are customized based on different requirements. We will offer the quotation soon after you send your specific requests and annual quantity.
 

4.Do you offer some kinds of accessories like encoder, PCB, connector, soldering wired for the motor?

We specialize in motors, instead of accessories. But if your annual demand reaches a certain amount, we will apply to the engineer for offering the accessories.

5.Are your motors certificated with UL, CB Tüv, CE?

All of our motors are UL, CB Tüv, CE compliant, and all our items are making under REACH and ROHS. We could provide motor’s exploring drawing and BOM for your products UL certificated. We also could make motors built-in filters based on your EMC directive for your EMC passing.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Low Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Open Type
Number of Poles: 4
Customization:
Available

|

Customized Request

presicion gearbox

Handling Variations in Gear Tooth Profile and Backlash in Precision Gearboxes

Precision gearboxes are designed and manufactured to minimize variations in gear tooth profile and backlash, ensuring accurate and reliable motion control:

Gear Tooth Profile: Precision gearboxes are manufactured using advanced machining techniques and quality control processes. Computer-controlled machining ensures precise gear tooth profiles that match the intended design. Modern manufacturing methods help minimize deviations and irregularities in tooth profiles, resulting in smoother meshing between gears and reduced noise.

Backlash Reduction: Backlash refers to the slight clearance between gear teeth when they mesh. In precision gearboxes, backlash is minimized through tight manufacturing tolerances and design optimization. Engineers use techniques such as preloading and fine adjustments to ensure minimal or controlled backlash. This enhances the accuracy of motion control and reduces the chances of positioning errors.

Precision gearboxes also incorporate features like anti-backlash gears, precision bearings, and high-quality lubrication to further reduce the impact of variations in gear tooth profile and backlash.

Overall, precision gearboxes are designed to provide consistent and accurate motion control, even in applications where tight tolerances are crucial.

China Custom 12 Volt High Precision Small DC Gearbox with Gearbox Motor   components of gearbox	China Custom 12 Volt High Precision Small DC Gearbox with Gearbox Motor   components of gearbox
editor by CX 2024-02-05

China Good quality Custom Precision Iron Casting for Gearbox Housing gearbox and motor

Product Description

General Products      
 Application/Service Area
 
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
 
 Main blank Process for Casting  
Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting
 
 Blanks Tolerance -Casting  Tolerance CT9-10 for  Machine Molding Process,
CT8-9 for Shell Molding and Lost Foam Molding Casting Process
CT10-11 for Manual Molding Sand  casting Process
 Applicable Material  
See Table Below (Ductile Iron Casting, Grey Iron Casting)
OR According to customer requirement
 
 Casting Blank Size  /Dimensions 2 mm-2000mm / 0.08inch-79inch  for casting iron, according to customer requirement
 Casting Blank Weight Range from 0.01kg-1000kg for casting iron
 Applicable Machining Process  
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.
 
 Machining Tolerance From 0.005mm-0.01mm-0.1mm
 Machined Surface Quality Ra 0.8-Ra3.2, according to customer requirement
 Applicable Heat Treatment  
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 
 Applicable Finish Surface  Treatment  
Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting.
 
 MOQ For iron casting : 100pcs
For Machining : 50pcs
 Lead Time 45days from the receipt date of deposit for iron casting

 
Ductile Iron Casting Material Comparison Table:

Cast iron with nomular graphite
DIN EN 1563
Germany
DIN 1693
France
NF
Great Britain
BS
Netherlands
NEN
Sweden
MNC
USA
ASTM A536
EN-GJS-350-22-LT GGG-35.3 FGS 370-17 370/17 GN 38 0571 -15 —-
EN-GJS-400-18-LT GGG-40.3     —- —- —- —- 60-40-18
EN-GJS-400-15 GGG-40 FGS-400-12 420/12 GN 42 0571 -02 60-40-18
EN-GJS-400-10 —- —- 420/12 —- —- 65-45-12
EN-GJS-500-7 GGG-50 FGS-500-7 500/7 GN 50 0727-02 65-45-12/
80-55-06
EN-GJS-600-3 GGG-60 FGS-600-3 600/3 GN 60 571-03 80-55-06
EN-GJS-700-2 GGG-70 FGS-700-2 700/2 GN 70 571-01 100-70-03
EN-GJS-800-2 GGG-80 FGS-800-2 800/2     120-90-02
EN-GJS-1000-5 (DIN EN 1564) GGG-100B/A —- —- —- —- 850-550-10
EN-GJS-AX NiSiCr35 5 2 GGG-
NiSiCr 35 5 2
FGS-
Ni35Si5Cr2
S5S —- —- Type D-5S

 
Grey Iron Casting Material Comparison Table:

Cast iron with lamellar graphite
DIN EN 1561
Germany
DIN 1691
France
NF
Great Britain
BS
Netherlands
NEN
Sweden
MNC
USA
ASTM A48
EN-GJL-150 GG-15 Ft 15 D Grade 150 GG 15 01 15-00 20 B / 25 B
EN-GJL-200 GG-20 Ft 20 D Grade 180/220 GG 20 01 20-00 25 B / 30 B
EN-GJL-250 GG-25 Ft 25 D Grade 220/260 GG 25 01 25-00 35 B / 40 B
EN-GJL-300 GG 30 Ft 30 D Grade 300 GG 30 01 30-00 40B / 45 B

 
 

Our Package :

Packing & Delivery  (Show As Above):
Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.

Our Company

                       ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
                                                                                                   –Branch of CHINAMFG Industry Ltd. 

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.

                You are welcome to contact us for technical enquiry and business cooperation.

FAQ:
1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.

3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.

5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Casting Method: Sand Casting
Casting Form Material: Ggg50, Option Ggg60, ASTM80-55-06
Casting Metal: Cast Iron
Casting Form Usage Count: Permanent
Surface Treatment: Dacromat Coating, Finish Painting
Surface Roughness: Ra25-100
Samples:
US$ 1.46/kg
1 kg(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

presicion gearbox

Industries and Machinery Using Precision Gearboxes

Precision gearboxes find applications in various industries that require accurate and reliable motion control:

1. Robotics and Automation: Precision gearboxes are essential for precise movement and positioning in robotic arms and automated systems.

2. Aerospace and Aviation: These industries demand high precision for flight control systems, landing gear mechanisms, and satellite deployment systems.

3. Medical Equipment: Precision gearboxes are used in medical imaging devices, robotic surgery systems, and other precision medical equipment.

4. Manufacturing: Industries such as CNC machining, 3D printing, and injection molding rely on precision gearboxes for accurate motion control and repeatability.

5. Semiconductor Manufacturing: Precision gearboxes are crucial in semiconductor fabrication equipment for accurate wafer positioning and manipulation.

6. Optics and Photonics: Precision gearboxes are used in devices like telescopes, laser systems, and optical positioning equipment.

7. Packaging and Labeling: These industries use precision gearboxes for accurate and consistent packaging and labeling processes.

8. Textile Machinery: Precision gearboxes ensure precise control in textile machines for weaving, knitting, and embroidery.

9. Printing and Paper Handling: Precision gearboxes contribute to accurate paper feeding and registration in printing and paper handling machines.

10. Automotive Manufacturing: Precision gearboxes are used in automated assembly lines for accurate component positioning and handling.

11. Oil and Gas Equipment: These industries require precision gearboxes for accurate valve control, drilling equipment, and positioning systems.

12. Renewable Energy: Precision gearboxes are used in solar tracking systems and wind turbine pitch control mechanisms.

These industries and many more benefit from the use of precision gearboxes to achieve the highest levels of accuracy, repeatability, and reliability in their machinery and equipment.

China Good quality Custom Precision Iron Casting for Gearbox Housing   gearbox and motor	China Good quality Custom Precision Iron Casting for Gearbox Housing   gearbox and motor
editor by CX 2024-01-29

China Custom Newstart PS142 1 Stage Straight Teeth Speed Transmission Precision Planetary Reducer Gearbox for Motor, 0.75~40kw bevel gearbox

Product Description

Product Description

 

Ratio   : 3:1—10000:1 Backlash  : up to 8 arcmin
Output : up to 65000N.m Frame      : PS/WPS040-550

Output: Straight teeth Tapered Roller/
              Ball bearing Single support

PS core feature

Structural feature

        Reducer output planetary frame, gear ring are using split structure design, reducer parameters are uniform and good, product processing technology is the same as high-end products, and the same high precision processing equipment manufacturing, cost-effective.

        Reducer gear ring, planetary frame, input shaft are made of 40Cr high-quality structural steel, hot forging process, so as to obtain higher material density, than the use of casting box, round steel, with higher strength, rigidity, toughness.

Gear characteristics

        Real hard face spur gear, gear material is 20CrMnTi high quality alloy steel, after carburizing – grinding process processing, hardness up to HRC62, compared with ordinary steel 40Cr, 38CrMnTi surface nitriding treatment of gear has higher hardness, rigidity, toughness, wear resistance. The design and analysis technology of 3DSimulation is adopted to modify the tooth shape, tooth direction and follow the trimming, respectively, in order to reduce the noise of gear meshing and increase the service life of the gear train.

Application characteristics

        The product parameters are uniform and good, can bear a certain radial and axial load, low and medium precision requirements, excellent performance.
 

Installation Instructions

Precision planetary reducer – about installation

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Machinery, Agricultural Machinery, Photovoltaic/Printing/Spring/New Energy Equipment
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Single-Step
Customization:
Available

|

Customized Request

presicion gearbox

Precision Gearboxes: Accurate Motion Control

Precision gearboxes play a crucial role in achieving accurate motion control in a wide range of applications. Their contribution includes:

1. Reduced Backlash: Precision gearboxes are engineered to minimize backlash, the play between gear teeth. This reduction ensures that motion changes are precisely translated without delay or lost motion.

2. High Gear Ratios: These gearboxes often feature high gear ratios, allowing for fine adjustments and precise control over the movement, even in applications requiring substantial torque.

3. Minimal Vibration: Precision gearboxes are designed to minimize vibration during operation. This feature is crucial in applications where vibration can affect accuracy, such as robotics and precision machining.

4. Consistent Speed: In applications requiring consistent speed, such as conveyor systems, precision gearboxes ensure uniform motion, preventing speed variations that can lead to inaccuracies.

5. Repeatable Positioning: Precision gearboxes enable repeatable and accurate positioning. This is essential for tasks like CNC machining, where components need to be precisely placed for machining operations.

6. Smooth Operation: With optimized gear designs and high-quality manufacturing, precision gearboxes provide smooth and steady motion, crucial for tasks like camera movement in cinematography.

7. Customizable Configurations: Precision gearboxes can be customized to match specific requirements, allowing engineers to choose the appropriate gear ratios, sizes, and features for precise motion control.

8. Automation and Robotics: Precision gearboxes are fundamental in automation and robotics, ensuring accurate and controlled movement for tasks such as pick-and-place operations and assembly.

9. Machine Tools: In machine tools like lathes and mills, precision gearboxes drive the motion of cutting tools, enabling precise shaping and machining of workpieces.

10. Medical Equipment: Precision gearboxes are used in medical devices such as surgical robots and diagnostic equipment, where accurate motion is critical for procedures and measurements.

By offering precise control over motion, minimizing inaccuracies, and enabling consistent performance, precision gearboxes contribute significantly to accurate motion control in diverse industrial and technological applications.

China Custom Newstart PS142 1 Stage Straight Teeth Speed Transmission Precision Planetary Reducer Gearbox for Motor, 0.75~40kw   bevel gearbox	China Custom Newstart PS142 1 Stage Straight Teeth Speed Transmission Precision Planetary Reducer Gearbox for Motor, 0.75~40kw   bevel gearbox
editor by CX 2024-01-15

China Custom High Precision Low Noise Planetary Gearbox for Medical Robots gearbox definition

Product Description

PRODUCT ADVANTAGE
 

Our micro gearbox for surgical robots, φ 22mm, 1 stage, with a low backlash within 0.3 °, can withstand a maximum torque of 1NM. It makes the mechanical arms of the surgical robots achieve precise end rotation and multiple operations in minimally invasive surgery.

 

FACTORY OVERVIEW

HangZhou Silent Industry Co.,Ltd has been established since 2006. As the national high-tech enterprise based on a strong & CHINAMFG technical team with more than 30 patents, we can offer you with integrated solutions for precision small module gears, micro precision planetary gearboxes and DC gear motors.

OUR ADVANTAGES
 

We have the most advanced manufacturing and testing equipments, keep expanding the scope of automation in production process and maintain product consistency. And most of our machining equipments are from Hamai in Japan and Affolter in Switzerland,the gear precision can be ISO 8 ,GB6 with good consistency. 

 

Our products are characterized by high precision and high torque, low noise and long service life. All gears of the gearboxes and gearmotors are developed and produced by our own gear department. Also we can develop, design and produce according to the needs of customers. 

 

 

 

OUR CERTIFICATES
 

We are ISO 9001, 14001 & IATF16949 certificated manufactory; the reliability of our product quality and the stability of our service can be ensured. We consistently focus our attention on the quality management system and use FEMA, PPAP and CPK analysis to improve it. We aim to meet the needs of our clients and market, and maintain high quality at reasonable prices. Best price, on time delivery, and customers’satisfaction have always been our first and foremost priority.

OUR PARTNERS

 

 During the past years, We have always been adhering to the business philosophy of “manufacturing products with heart and serving customers sincerely”. Our clients spreads widely all over the world, and we have established a long-term friendly relations of cooperation with many world-renowned enterprises such as Google, BAYER, Danaher, SIEGENIA, HYDAC, GEZE, Maxon, Minebea, Vogel’s, etc.

 

  

FAQ
 

 

– How do you guarantee the Quality of your products?
We are ISO 9001, 14001 & IATF16949 certificated manufactory and we have the integrated system for quality control. For example, we have IQC (incoming quality control), OQC (out-going quality control), IPQCS (in process quality control section) and FQC (final quality control) to manage each process.

– Do you offer custom-made service and technology support?
YES. We have our own design and development team. We are able to customize on drawings and samples from clients. Each of our engineers has many years of professional experience, we can provide technology support if you need.

– What do I need to offer for getting quotations?
Please offer us 2D or 3D drawings (with material, dimension, tolerance, surface treatment) and all the other related technical requirements including anual quantity, applications or samples, etc.. Then we will quote the best price within 24h.

– How can I know if your product is suitable for me?
Frist, you need to provide us your detailed requirements. The more details you can provide for your inquiry, the more precise solution we’re able to offer for your application. After you confirm the solutions, we will prepare the drawings for your double checking, and proceed with then sample making once we get your final approval. We will make sure each step will accurately and strictly meet your needs.

– How to pay the money?
We accept T/T in advance. Also we have different bank accounts for receiving money, like US dollors or RMB etc.

– How long is your delivery time?
The general delivery date is around 40-60 days, and we can achieve 30 days for delivering if you have special and urgent needs.
 

JOIN US!

We’re looking for business partners all around the world to work and develop together. Our products are widely used in intelligent robots, medical devices, automotive components, smart homes, high-end electric tools, financial equipment, industrial automation etc. Welcome to our company for more discussion. Our strong & CHINAMFG team will make the best effort to fulfill all your requirements with satisfactory consulting, manufacturing and service. To offer our clients the most efficient & economical solution has always been our committed pursuit. 

 

CHOOSE US FOR

Excellent & Reliable Quality

Efficient & Economical Solution

Customer-oriented Service

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Change Drive Torque, Speed Reduction
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

presicion gearbox

Precision Gearboxes: Accurate Motion Control

Precision gearboxes play a crucial role in achieving accurate motion control in a wide range of applications. Their contribution includes:

1. Reduced Backlash: Precision gearboxes are engineered to minimize backlash, the play between gear teeth. This reduction ensures that motion changes are precisely translated without delay or lost motion.

2. High Gear Ratios: These gearboxes often feature high gear ratios, allowing for fine adjustments and precise control over the movement, even in applications requiring substantial torque.

3. Minimal Vibration: Precision gearboxes are designed to minimize vibration during operation. This feature is crucial in applications where vibration can affect accuracy, such as robotics and precision machining.

4. Consistent Speed: In applications requiring consistent speed, such as conveyor systems, precision gearboxes ensure uniform motion, preventing speed variations that can lead to inaccuracies.

5. Repeatable Positioning: Precision gearboxes enable repeatable and accurate positioning. This is essential for tasks like CNC machining, where components need to be precisely placed for machining operations.

6. Smooth Operation: With optimized gear designs and high-quality manufacturing, precision gearboxes provide smooth and steady motion, crucial for tasks like camera movement in cinematography.

7. Customizable Configurations: Precision gearboxes can be customized to match specific requirements, allowing engineers to choose the appropriate gear ratios, sizes, and features for precise motion control.

8. Automation and Robotics: Precision gearboxes are fundamental in automation and robotics, ensuring accurate and controlled movement for tasks such as pick-and-place operations and assembly.

9. Machine Tools: In machine tools like lathes and mills, precision gearboxes drive the motion of cutting tools, enabling precise shaping and machining of workpieces.

10. Medical Equipment: Precision gearboxes are used in medical devices such as surgical robots and diagnostic equipment, where accurate motion is critical for procedures and measurements.

By offering precise control over motion, minimizing inaccuracies, and enabling consistent performance, precision gearboxes contribute significantly to accurate motion control in diverse industrial and technological applications.

China Custom High Precision Low Noise Planetary Gearbox for Medical Robots   gearbox definition		China Custom High Precision Low Noise Planetary Gearbox for Medical Robots   gearbox definition
editor by CX 2023-12-07